Charlie

A simple solution for a boat that already has screws?

OK.  The J/27 we had has a very simple window setup.  Like many other systems 
on these boats it is simple design and easy to work with.  The windows are 
literally screwed in place and bedded with silicone.  If I detected a leak I 
would remove the window, clean up the old silicon and reinstall.  Was a 15 
minute procedure.

Why couldn’t his work on the frameless windows on the 80’s C&C models?  Get new 
lexan/plexi or whatever and install with screws and silicon and never worry 
about the glue and clamps.

I am serious with this question.  It will not look as clean as the windows did 
when new because of the screws but it is a very simple solution and one that is 
easily fixed over time.

My only concern would be in offshore situations where perhaps some strength is 
compromised

Mike
Persistence

From: CnC-List [mailto:[email protected]] On Behalf Of Charlie 
Nelson via CnC-List
Sent: Thursday, February 12, 2015 11:41 AM
To: [email protected]; [email protected]; [email protected]
Subject: Re: Stus-List Window Installation - 1985 41

My windows were replaced by a local yard about 10-12 years ago before I was 
paying attention to this list. There appear to be screws
involved whose heads I can see from the outside--probably screwed thru the 
windows to the fiberglass in the 'frame'--but I am not sure.

Some of them are beginning to leak again and over the years I have seen some 
spitting of the fiberglass on the inside around the windows.
I think this was a result of hull stresses while sailing.

I have solved this with thickened epoxy and a pressure clamp to squeeze the 
splits together while the epoxy cured.

My question for the list is if I decide the windows should be replaced again, 
should I bite the bullet and go with the Plexus/glue
route or return to a glued and screwed solution, which the first repair seems 
to have been.

Since the factory window installation began leaking early in the boats history 
(5-10 years), I am not sure the windows were installed with the
best solution originally so returning to a similar fix seems at least 
counter-intuitive.

Further, I am less interested in a 'pure, original solution' fix than a simple 
fix that works, which the original fix did for ~ 12 years. Since most
of the repair cost is likely to be in the labor involved (not the cost of the 
windows), any solution will likely cost about the same.

Charlie Nelson
Water Phantom
1995 C&C 36 XL/kcb



[email protected]<mailto:[email protected]>


-----Original Message-----
From: Rick Brass via CnC-List 
<[email protected]<mailto:[email protected]>>
To: Edd Schillay <[email protected]<mailto:[email protected]>>; cnc-list 
<[email protected]<mailto:[email protected]>>
Sent: Thu, Feb 12, 2015 9:22 am
Subject: Re: Stus-List Window Installation - 1985 41
I have the aluminum frame windows on both my boats, which I consider to be less 
stylish but much more practical, so I'm basically just an interested onlooker 
to this discussion. But it seems to me a point made several years ago in a 
similar thread has been lost here.

The frameless windows were glued into the deck/cabin structure and helped to 
stiffen it, which also helps to stiffen the whole boat.

Plexus seems a right PITA to use, but it has lasted the better part of 30 years 
on our old boats. And the comments about damaging gel oat when removing old 
portlights speaks to its tenacity as an adhesive.

Sika 295uv, and the 3M equivalent, are great adhesives and sealers. (And also a 
PITA to use. Don't even THINK about not using the primer.)  I used Sika 295 on 
my rebuilt hatches, and it is great for car windshields (which are bedded in 
rubber so the window does not crack as the car body flexes) but it remains 
flexible. And from the previous discussions on the list I've gotten the 
impression that the hull and deck flexing leads to leaks in a few years, and 
polycarbonate portlights held in by screws tend to get cracks at the stress 
points.

As I said, I have no real experience with the glued in portlight solutions and 
I'm happy with my simple, cheap, durable, but not stylish aluminum frames. I 
just wanted to remind the group about why the frameless portlights were glued 
in by C&C in the first place.

Rick Brass

Sent from my iPad

On Feb 8, 2015, at 20:38, Edd Schillay via CnC-List < 
[email protected]<mailto:[email protected]>> wrote:
We have the frameless windows and did the replacement last Spring. We used 3M 
fuselage tape - and although the prep was a lot of work, we are very pleased 
with the end result.

All the best,

Edd

-------------------------------
Edd M. Schillay
Starship Enterprise
NCC-1701-B
C&C 37+ | City Island, NY
www.StarshipSailing.com<http://www.StarshipSailing.com>
-------------------------------
914.332.4400  | Office
914.774.9767  | Mobile
-------------------------------
Sent via iPhone 6
iPhone. iTypos. iApologize

On Feb 8, 2015, at 8:24 PM, Frederick G Street via CnC-List < 
[email protected]<mailto:[email protected]>> wrote:
That might work; but butyl’s NOT an adhesive, so you would definitely need the 
screws/bolts.

Fred Street -- Minneapolis
S/V Oceanis (1979 C&C Landfall 38) -- on the hard in Bayfield, WI   :^(

On Feb 8, 2015, at 7:22 PM, Gary Zuehlke via CnC-List < 
[email protected]<mailto:[email protected]>> wrote:

Would the butyl tape work on frameless windows that were attached by screws?  
What about bolts all the way through to some nice wood trim that would "clamp" 
the cabin top sides between the windows and interior trim?

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