Find a Beneteau with the in hull ports.  Look carefully at the ports.  The
white ring around the perimeter of the port is paint.

No clue what paint they used.  I have a copy of the Beneteau port
installation procedure.  They use a primer and one part adhesive.

Dennis C.
Touche' 35-1 #83
Mandeville, LA

On Sun, Feb 15, 2015 at 3:28 PM, Brent Driedger via CnC-List <
cnc-list@cnc-list.com> wrote:

> This sounds well thought out but I have one thought on this. You say you
> painted the inside of the plexiglass black, the substrate you are now
> adhering to is paint and not the window itself. I'm thinking you may see
> the window separate from the VHB tape and leave the paint behind on the
> tape as the paint is not necessarily a structural bond.  Hopefully the
> paint is more firmly adhered to the glass than the tape will be.
> Also be aware that the solvents in the paint may damage the plastic over
> time and cause crazing around the edges. Just a thought. Hopefully I'm
> overthinking this and wrong.
> Good luck with the project, keep us posted.
>
> Brent
> 27-5
> Lake Winnipeg
>
>
> Sent from my iPhone
>
> On Feb 15, 2015, at 11:06 AM, RPH via CnC-List <cnc-list@cnc-list.com>
> wrote:
>
> I have been reading the recent posts about windows and I thought that some
> might be interested to hear of my experience replacing the portlights on my
> 1989 30 MKII. Please note that I just started the on-boat part of the
> project yesterday and the work is not yet complete.
>
> In late fall I made tracings of the portlights which I transfered to 1/2
> inch ply. The templates were cut using a circular saw with a guide rail
> system and a router. I then took my templates to a local plastics
> manufacturer, and they made the portlights from 1/4 inch plexiglass (Bronze
> 2404). The edges of the portlights are bevelled at 22.5 degrees (if I
> remember correctly). They turned out to be very good reproductions of the
> factory portlights.
>
> To ready myself for the project, I also purchased 36 yards of 3M VHB 4991
> Tape 1/2" x 2.3mm,  4 tubes of Dow 795 structural adhesive (I chose white
> over black), and a can of DEI 010301 Black High-Temperature Silicone
> Coating exhaust paint.
>
> Yesterday, I attended at the boat with a view to replacing only the aft,
> starboard portlight (because I didn't want to bite off more than I could
> chew). I knew that the factory portlights were glued on with a methacrylate
> adhesive and that they would be difficult to remove. I brought my Dremel
> Multimax (which is like a Fein Multimaster) and tried using a flexible
> scraper to get between the plexi and the cabin top. This was not effective.
> In the end, I used several small putty knives which easily removed the
> portlight.
>
> What the putty knives did not remove was the remnants of the methacrylate
> adhesive. I tried several different techniques to remove the adhesive but
> ultimately decided that the better course would be to fair the area with 3m
> Premium Marine Filler.
>
> After sanding the fairing compound, I held the new portlight in place
> while my wife traced the window opening from inside the cabin onto the
> protective paper film. Then I used an Exacto knife to cut the paper along
> the tracing and removed the paper surrounding the window opening. Next, I
> spray painted the inside of the portlight black with the DEI paint so that
> the tape and Dow 795 will not be visible against the cabin top.
>
> I experimented with small pieces of the VHB tape and was surpised to see
> that it did not seem to stick too well to the cabin top even after the
> surface was carefully cleaned with alcohol. I decided that the fairing
> compound should be left to cure overnight and I will try again today. In
> any event, I have since read that the VHB tape needs time to reach maximum
> adhesion, and that it will adhere more quickly when the temperature is
> warmer. I'll bring a heat gun today to warm up the cabin top before
> applying the portlight.
>
> Anyway, if all goes well, the plan is to first affix the VHB tape to the
> inside of the portlight. Then, with the portlight dry-fitted in place, I
> will affix a few wooden blocks to the inside of the portlight (through the
> cabin top window opening) using double sided poster tape. My hope is that I
> can then remove the protective film from the other side of the VHB tape and
> then fit the portlight into place like a "key" into a keyhole. After the
> tape is set, I will then fill the gap around the outside with the Dow 795.
>
> That's the plan, anyway.
>
> Robert H.
>
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