I used a drum sander chucked into a drill after the jig saw, it does a
great job of cleaning up the edges and is way easier to control than a
router.

Jim Watts
Paradigm Shift
C&C 35 Mk III
Victoria, BC

On 28 March 2015 at 15:13, O'Keeffe Thomas via CnC-List <
[email protected]> wrote:

> Paul, Thanks. I already put a vent in the new hatch so I'm committed to
> the Bomar.  Will do that if there is a next time. It would have been worth
> the extra $$.
>
> I'll cut up to the line with a carbide grit blade in a jig saw then finish
> from the top with a flush cut router bit that Fibreglast sells.  In my
> first attempt I think there was too much material for the router to handle.
>
> Tom
>
>
>
>
>   On Friday, March 27, 2015 8:49 AM, Paul Fountain <[email protected]>
> wrote:
>
>
>  Tom, when I did Perceptions (85 33-II) hatches I used Lewmar Ocean
> series that deck mounted. The corners fitted the ones on the openings
> better than the Bomars I removed.
>
>  *Paul Fountain*
> *Managing Director*
> *SeaSource Inc.*
> *Bookkeeping & IT Services.*
>
>  *From:* CnC-List [mailto:[email protected]] *On Behalf Of 
> *O'Keeffe
> Thomas via CnC-List
> *Sent:* Friday, March 27, 2015 8:46 AM
> *To:* C&amp;C List
> *Subject:* Stus-List New foredeck hatch
>
>  The hatch repair shop (Hatchmasters) suggested that in my case I might
> be better of replacing my Bomar foredeck hatch instead of sending to him to
> rebuild.   It was a good conversation and I appreciated his product
> knowledge shared honestly. So I purchased the closest Bomar model from the
> 1039 series.
>
>  My issue is the old hatch sits on top of the deck, but the new one has a
> flange.  To fit the flange plus Bomar's trim ring I need to enlarge the
> hole by 3/4 inch (3/8 each side).  I decided to use a router and made a
> template.  Tried that yesterday  and found the deck is tough, with solid
> epoxy between the skins.  The router basically bounced off.  I did it from
> underneath because the hatch sits in a recess topside.  I probably won't
> try that again as I couldn't the router.
>
>  Before I hack up my deck and any body parts, checking with this group
> for comments or ideas?
>
>  Thanks.
>
>  Tom O'Keeffe
>  Bridie Mae
>  1984 C&C 29-2
>  Douglaston, NY
>
>
>
>
>
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