Hi Pete,

I expect it is spring steel if you're dealing with a (split) ring. So it's difficult to drill.

The simplest method is to dress it flush with the pin surface as best you can, file or grinder, and drill a new hole ~90 degrees from the old. A little away from the old path if you have enough material towards the end so you don't bump into the old ring on your way through. It helps to flatten the surface & centre punch where you want to drill.

If you try acid then get the strongest that you are comfortable working with and wear eye protection, gloves, blah blah. Don't worry about the S/S pin, our 93% strength sulfuric acid pumps & piping is stainless steel. Then when ready try to drive it out with a pin punch instead of drilling.

        Cheers, Russ
        Sweet 35 mk-1

At 10:04 AM 16/05/2015, you wrote:
Pete,
For what it’s worth, Citric Acid will eat the rust(iron) and not effect the stainless. I am not sure how you would use that info. Maybe soak the area intermittently with a 10% citric solution. I don’t think it will harm your fiberglass.
The powdered drink “Tang” is high in Citric acid.
Cheers
Rick
C&C 37+ Paikea
Poulsbo, WA
On May 15, 2015, at 4:36 PM, <mailto:[email protected]>[email protected] via CnC-List <<mailto:[email protected]>[email protected]> wrote:

Listers, please give me advice.
Due to inferior steel, a cotter ring has rusted badly, and I am unable to remove the remnants from the pin. So far, a hardened-steel drill bit (Irwin brand) is simply enlarging the hole around the edges, but not removing the ring remnants.
Is there chemical solution?
Any thoughts would be greatly appreciated.


Pete W.
Siren. Song
'91 C & C 30 MkII
Deltaville, Va.




Sent from my Verizon 4G LTE Tablet


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