On May 19, 2015, at 6:15 AM, Danny Haughey <[email protected]> wrote:

> Hi David,
> 
> Two things stood out for me in you message.  
> 
> 1. Did you put the same end caps on the same side they came off?
Good thought.  I have no idea as they look identical.  I guess I could swap 
them, but there is only one part number so they should be the same.
> 
> 2. O-rings don't typically rest against a gasket.  They are usually between 
> two metal pieces.
The only way that would work is if the O ring were outside the cap between the 
bolt head and the end cap.  That is not what is in the picture on the Pbase 
site and not what I remember, but I could try it.
> 
> Hope this helps in some way.  Also, now that I always have a digital camera 
> handy, I take lots of pictures of anything I take apart during the dis 
> assembly for reference during assembly..
I try to do this, but I often forget and this seemed so simple (Ha Ha) that I 
didn’t.  Someday I will learn that nothing is simple and just take pictures of 
every project.  Thanks- Dave

> 
> Danny
> 
> 
> From my Android phone 
> 
> 
> -------- Original message --------
> From: David Knecht via CnC-List <[email protected]> 
> Date: 05/18/2015 10:05 PM (GMT-05:00) 
> To: CnC CnC discussion list <[email protected]> 
> Cc: David Knecht <[email protected]> 
> Subject: Stus-List Heat exchanger problem 
> 
> 
> I hope someone can help with this problem.  I removed my heat exchanger from 
> my Universal M4-30 last winter and had it cleaned out and a radiator shop and 
> then I repainted it.  As far as I can tell, the guy who did it did not 
> pressure test it because it came back disassembled.  I did not think much of 
> it at the time.  When I reassembled the end plates, it did not feel like the 
> end caps were secured against the housing, but I assumed the gasket would do 
> its job since I tightened the bolts as much as possible.  Aries splashed 
> today and when I started up the engine, water was spraying out of the end cap 
> on one side an dripping from the other.  The bolt is as tight as I can get 
> it, but it still seems to not be putting enough pressure on the caps to seal. 
>  I was a bit confused about the assembly process.  The order I thought was 
> correct was the plate with the O ring on the bolt and the gasket over that.  
> The plate has a slight recess that I thought was for the O ring, but it seems 
> like the O ring might be preventing the plate from making good contact with 
> the gasket.  The way I assembled it looks like the picture on the Pbase site 
> which is the only photo I can find 
> (http://www.pbase.com/mainecruising/heat_exchanger).  Any words of wisdom out 
> there?  Thanks- Dave
> 
> 
> Aries
> 1990 C&C 34+
> New London, CT
> 
> 
> 

Aries
1990 C&C 34+
New London, CT



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