I agree with Edd.  The half inch joint is fine.  You will love the result.
Because the 4991 tape is a compliant acrylic foam (instead of the rigid
Plexus), the windows should not crack again, either.

Results, here:
https://drive.google.com/file/d/0BwQRSP2fYIFmRzdIM1ZfQ25jTDQ/view?usp=sharing

Gary
S/V Kaylarah
'90 C&C 37+
East Greenwich, RI, USA

~~~~~~~_/)~~~~~~


On Tue, Jun 7, 2016 at 1:52 PM, Alan Liles via CnC-List <
[email protected]> wrote:

> The time has come to replace my cracked and leaking Windows on my 37+. I
> had planned on using 4991 tape and 795 silicone to attach the plexiglass.
> The problem is that the width of the glue joint is narrow, as little as 1/2
> inch in some places. Should I make the plexiglass window larger to increase
> the joint width? The recess in the cabin side for the window is beveled and
> looks like it will accommodate a larger pane. Will I have to bevel the
> plexiglass to fit? Has anyone else had this issue?
>
> Al Liles
> SV Elendil
> 1994 C&C 37+
>
>
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