Hello,
I replaced the impeller on a Yanmar 3JH2E about a month ago, and I was checking 
over the engine last weekend and noticed some wetness coming through around the 
impeller cover.  I tightened the cover bolts (they were not really loose), and 
the leak still continues.  When I replaced the impeller, I also replaced the 
o-ring, so that should not be the issue.  That said, the old o-ring had a tear 
(the cover was leaking, though more so then).  The face of the water pump was 
also a little rough, presumably from people prying  with angled needle nose 
pliers in the process of removing the old impeller.  That said, the cover 
itself was smooth, and the groove for the o-ring was fine as well. 

I personally don't like the idea of relying on Yanmar's very thin o-ring for 
sealing something that is below the water line.  I am thinking about getting 
some thin cork gasket material, and cutting a proper gasket, applying teflon 
grease to it, and using a gasket instead.
Is this a bad idea?
By the way, our boat is a 1994 C&C 37/40+, and the way the engine is mounted in 
the boat, it is nearly impossible to get to the bolts to remove the water pump, 
and even removing the starter is not exactly a fun job, again due to poor 
access to mounting bolts. 

Thanks for your insights! 
 Bruce Whitmore

(847) 404-5092 (mobile)
[email protected]
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