The $1 solution was sealing the hole and the $20 solution was having the mast 
step span the gap so the wood was not acting like a bridge over the bilge with 
weight in the center. My new ½” aluminum plate over the new wood spans the 
width of the bilge and does try and bend the wood.

Joe
Coquina


From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Joel Aronson 
via CnC-List
Sent: Monday, December 11, 2017 10:47 AM
To: cnc-list@cnc-list.com
Cc: Joel Aronson <joel.aron...@gmail.com>
Subject: Re: Stus-List 30-1 Mast Step Support Rebuild Project Write-Up

Pearson avoided the problem by having the base of the mast in the bilge, so 
only the mast rotted.  Others also used that technique.

Joel



On Mon, Dec 11, 2017 at 10:40 AM, Nauset Beach via CnC-List 
<cnc-list@cnc-list.com<mailto:cnc-list@cnc-list.com>> wrote:
Apparently many Sabres have the same issue – on a similar email group to this 
one they call it “the dreaded mast step disease.”  Wood stringers wrapped in 
fiberglass under the mast step and then drilled limber holes through the wood.  
Does not take a genius to see any water would soak the wood and eventually 
cause rot.

From: CnC-List 
[mailto:cnc-list-boun...@cnc-list.com<mailto:cnc-list-boun...@cnc-list.com>] On 
Behalf Of Della Barba, Joe via CnC-List
Sent: Monday, December 11, 2017 9:46 AM
To: cnc-list@cnc-list.com<mailto:cnc-list@cnc-list.com>
Cc: Della Barba, Joe <joe.della.ba...@ssa.gov<mailto:joe.della.ba...@ssa.gov>>
Subject: Re: Stus-List 30-1 Mast Step Support Rebuild Project Write-Up

The 30-1 and 35-1 suffer from the same issue and the fix is pretty similar. I 
did mine in 1995 I think and it wasn’t real expensive in $$, but it was a lot 
of time with a chisel getting semi-rotted wood out. I still don’t get why C&C 
did such a bad job with this, doing it the right way at build time would have 
cost maybe $20 extra.

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--
Joel
301 541 8551
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