Fred,

I had no problem regarding the upper collar and set screws, but I had a HUGE 
problem removing the steering radial drive from the rudder shaft.  

The four bolts holding the radial drive to the shaft were completely galled 
together.   Even though I had plenty of work space, as I had the engine and 
fuel tank removed, I could not break the bolts free.   I tried a combination of 
heat, PB Blaster, Kroil (better than PB Blaster), time, and a huge breaker bar. 
   Nada.  I then used a Dremel to cut the bolt heads off.  But even with the 
bolts heads removed, the radial would not separate.   I ended up running a 
sawzall blade from the outside edge along the radial separation cutting the 
bolts at the separation junction.  Success!  This would not have been doable 
with the fuel tank in place.    I was able to restore the old radial drive by 
drilling out the old stainless steel bolts.  During the reinstallation, I used 
316 SS bolts (McMaster-Carr) with locking nuts and washers and PLENTY of 
Tef-Gel.   

Hopefully, your radial drive bolts were previously installed using some type of 
grease or Tef-Gel so that you don’t have the same galling problem.   But If you 
run into a similar problem, before considering to remove the fuel tank, I would 
spin the rudder such that you could drill the old bolts from the threaded end 
(opposite bolt head) of the radial drive. Since the old old bolts don’t go all 
the way through, the threaded hole would provide a guide.  It should be 
possible to do this with a good hand drill, several good bits of different 
sizes, and a good oil like Kroil.  The key to drilling out stainless bolts is 
to drill very slowly. 

Here is a link to the write up of my past rudder work.

http://svjohannarose.blogspot.com/2014/12/rudder-and-steering.html


-
Paul E.
1981 C&C Landfall 38 
S/V Johanna Rose
Fort Walton Beach, FL

http://svjohannarose.blogspot.com/

> On Nov 6, 2019, at 7:39 AM, [email protected] wrote:
> 
> Date: Tue, 5 Nov 2019 17:00:27 -1000
> From: Frederick G Street <[email protected] <mailto:[email protected]>>
> To: Bruce Whitmore via CnC-List <[email protected] 
> <mailto:[email protected]>>
> Subject: Re: Stus-List Rudder lubrication Landfall 38
> Message-ID: <[email protected] 
> <mailto:[email protected]>>
> Content-Type: text/plain; charset="utf-8"
> 
> Simon ? did you have any issues getting the Allen set screws loose on the 
> upper collar, and getting it off?  I?m facing dropping the rudder this 
> winter, and would appreciate any guidance on this.
> 
> Thanks!
> 
> ? Fred
> 
> Fred Street -- Minneapolis
> S/V Oceanis (1979 C&C Landfall 38) -- on the hard in Bayfield, WI   :^(

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