Thanks Nathan!

Cheers,
Randy

> On Jun 14, 2020, at 4:51 AM, Nathan Post <[email protected]> wrote:
> 
> Randy,
> I just did this for a broken autopilot that was mounted in the sides of my 
> cockpit that wasn’t working.  My strategy was to use an angle grinder to 
> taper the edges of the hole back to try and get at least an inch of exposed 
> glass on an angle all around the hole.  Then I took a piece of roughly 0.1” 
> thick g10 that was bigger then the hole and glued it in behind.  First sand 
> the G10 with course grit paper, clean with acetone and then use a fast 
> setting adhesive (I used 3M 8805NS) and tape in place until set.  In your 
> case you need to get it between the liner and the deck laminate so if you 
> don’t have access from elsewhere you may need to do it in more than one 
> piece. Then just use masking tape on the back of the seam when you go to 
> laminate glass in. Once the g10 is bonded and cured you can wet lay glass 
> fabric in to fill the hole.  use slow epoxy and orienting the layers in 
> different directions. Doesn’t matter if the glass goes slightly beyond the 
> hole- you can sand it off later. When that is cured sand off areas that stick 
> out using a large orbital sander with course grit and fill areas that are not 
> thick enough with fairing compound. Sand again to 120 grit. Prime and paint 
> or gel coat to finish.
> 
> You may want to stick with a teak or starboard cover plate on the inside as I 
> think it will be harder to match the liner well and if you put instruments in 
> you may want access to wire the backside anyway.
> 
> - -
> Nathan Post
> S/V Wisper
> 
>> On Jun 13, 2020, at 11:29 PM, Randy Stafford via CnC-List 
>> <[email protected]> wrote:
>> 
>> Hello Listers,
>> 
>> Today I removed a broken compass from Grenadine’s cabin wall, and a teak 
>> nacelle it was in.   There’s a 4.5” circular hole in the cabin wall and 
>> interior liner.  Right now I’m covering it temporarily with a teak panel.  
>> Longer term I might like to glass in the holes for that and other 
>> instruments, and go to more flat-panel electronic instruments.
>> 
>> So, can anybody advise me on the procedure for re-glassing a 4.5” circular 
>> hole in a cabin wall, and liner?  The cabin wall looks to be maybe 3/8” 
>> thick, and the liner maybe 3/16” think, both uncored.
>> 
>> Thank you in advance.
>> 
>> Cheers,
>> Randy Stafford
>> S/V Grenadine
>> C&C 30 MK I #79
>> Ken Caryl, CO
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