Had a hardwood plug finely machined to precisely fit existing rudder tube 
diameter.  Same plug had hole precisely drilled thru.  Placed a long very 
straight rod inside a larger hole drill (1/2" larger than existing tube 
diameter).  Using rod as guide I slowly drilled up and enlarged the rudder tube 
diameter.  Only had to carefully fair upper end with Dremel before installing 
new Delrin insertions.   

Was about 10 years ago and honestly to this day, don't know where I got the 
cojones, luck and ability to pull it off...

-----Original Message-----
From: Matthew <wolf...@erie.net> 
Sent: Monday, November 23, 2020 10:06 AM
To: 'Stus-List' <cnc-list@cnc-list.com>
Subject: Stus-List Re: rudder post fitting

David:

        I'm guessing the rudder post is 3 inches or so in diameter.  How on 
earth did you drill out the bushings?

-----Original Message-----
From: David Risch <davidrisc...@msn.com> 
Sent: Monday, November 23, 2020 10:01 AM
To: Stus-List <cnc-list@cnc-list.com>
Subject: Stus-List Re: rudder post fitting

Matt...my 1981 40 has a similar configuration but bolt and wheels are oriented 
athwartship.   I also put in new bushings in my tube by drilling out just 
enough for a new insertion.  Was not easy but even my crude machinations seemed 
to work.

October is the time to show your appreciation with a small contribution to this 
list to help offset the costs. If you want to support the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu
October is the time to show your appreciation with a small contribution to this 
list to help offset the costs. If you want to support the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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