Thanks Chuck, I missed this one.  But my reply to the others this morning 
covers the points, I think.

Cheers,
Randy

Sent from my iPhone

> On Aug 11, 2022, at 21:21, CHARLES SCHEAFFER <[email protected]> wrote:
> 
> Hey Randy,
> 
> Strange problem.  Something is creating a dead short to blow the fuse.  The 
> lights have a ground and one hot wire each.  I'd be curious if the dome has a 
> metal ring and looking to see if the hot bulb tab is touching the metal ring 
> or the dome screw.  You can insulate it with electrical tape or some liguid 
> nylon paint made to isolate electrical terminals.
> 
> https://www.walmart.com/ip/Plasti-Dip-Liquid-Electrical-Tape/16888975?wmlspartner=wlpa&selectedSellerId=0&adid=22222222222009616975&wmlspartner=wmtlabs&wl0=e&wl1=s&wl2=c&wl3=10356703939&wl4=pla-1103084903071&wl5=&wl6=&wl7=&wl10=Walmart&wl11=Online&wl12=16888975_0&wl14=liquid+nylon+coating+electrical+tape&veh=sem&msclkid=4568518b85b11293c354337e43110c92&gclsrc=ds
> 
> 
> Chuck
> 
> 
>> On 08/11/2022 8:10 PM Randy Stafford via CnC-List <[email protected]> 
>> wrote:
>> 
>> 
>> Hello Listers,
>> 
>> I’m in need of your sage advice or at least hypotheses on an electrical 
>> problem.
>> 
>> Here’s the background.  Late last season my starboard running light bulb 
>> burnt out.  It was a simple incandescent bulb, and the fixtures were 
>> probably original.  So I thought hey, why not replace all three running 
>> lights with LEDs.  In the process of doing that, I accidentally dropped the 
>> port fixture’s dome cover to the bottom of my slip (no chance of recovery; 
>> zero visibility).  So, shit.  I buy three new fixtures which have the same 
>> hole pattern as the old ones but of course take different bulbs so I had to 
>> buy LED festoon-style bulbs too.  What started out as a simple $1.50 bulb 
>> replacement turned into a $150 project.  And of course the new fixtures’ 
>> bases are thicker than the old, so I had to get longer stainless screws and 
>> drill and tap deeper holes in the stemhead casting.
>> 
>> Well, after getting everything back together I discovered the running lights 
>> circuit is blowing its fuse within seconds of switching it on.  But only 
>> when the dome covers are screwed on to forward fixtures (the new stern 
>> fixture including dome cover screws into the teak taffrail and causes no 
>> problems).  I’ve now isolated the misbehavior to screwing the forward dome 
>> covers on.  If I leave the covers off, the LED bulbs burn all night.  I can 
>> press down on the fixtures and twist the LED bulbs around no problem - none 
>> of that causes any contact that shorts the circuit.  If I put the covers on 
>> but don’t screw them down, the LED bulbs burn all night.  But as soon as I 
>> screw those forward covers down, blown fuse.
>> 
>> I’ve pulled the fixtures and looked carefully again at all the wiring, 
>> including in the forepeak under the deck.  There is no pinched wire or cut 
>> insulation.  The wiring to the fixtures goes through different (and much 
>> bigger) holes than any of the screws do.  My heat-shrink butt connections 
>> are tight.  As a short-term solution I just bought some nylon screws to hold 
>> the covers down.  I haven’t tested that yet, but hopefully it works.
>> 
>> Meanwhile I’m pretty mystified.  Any theories?
>> 
>> Thanks,
>> Randy Stafford
>> SV Grenadine
>> C&C 30 MK I #79
>> Ken Caryl, CO

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