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The following commit(s) were added to refs/heads/main by this push:
     new 0c82adec71 Fix struct casts to align fields by name (prevent 
positional mis-casts) (#19674)
0c82adec71 is described below

commit 0c82adec71b9556d53b4e68b02620e715eae59f3
Author: kosiew <[email protected]>
AuthorDate: Fri Jan 23 12:05:34 2026 +0800

    Fix struct casts to align fields by name (prevent positional mis-casts) 
(#19674)
    
    ## Which issue does this PR close?
    
    * Closes #17285.
    
    ## Rationale for this change
    
    DataFusion’s struct casting and some coercion paths were effectively
    positional: when two structs had the same field types but different
    field *orders*, casting could silently swap values. This is surprising
    to users and can lead to silent data corruption (e.g. `{b: 3, a:
    4}::STRUCT(a INT, b INT)` yielding `{a: 3, b: 4}`).
    
    The goal of this PR is to make struct casting behavior match user
    expectations by matching fields by **name** (case-sensitive) and
    recursively applying the same logic to nested structs, while keeping a
    compatible fallback for structs with **no** shared field names.
    
    ## What changes are included in this PR?
    
    * **Name-based struct casting implementation** in
    `datafusion_common::nested_struct`:
    
    * Match struct fields by **name**, reorder to match target schema,
    recursively cast nested structs.
      * Fill **missing target fields** with null arrays.
      * Ignore **extra source fields**.
    * **Positional mapping fallback** when there is *no name overlap*
    **and** field counts match (avoids breaking `struct(1, 'x')::STRUCT(a
    INT, b VARCHAR)` style casts).
    * Improved handling for **NULL / all-null struct inputs** by producing a
    correctly typed null struct array.
    * Centralized validation via `validate_field_compatibility` and helper
    `fields_have_name_overlap`.
    
    * **Ensure struct casting paths use the name-based logic**:
    
    * `ScalarValue::cast_to_with_options`: route `Struct` casts through
    `nested_struct::cast_column`.
    * `ColumnarValue::cast_to`: for `Struct` targets, cast via
    `nested_struct::cast_column`; non-struct casts still use Arrow’s
    standard casting.
    
    * **Type coercion improvements for structs in binary operators / CASE**:
    
    * When two structs have at least one overlapping name, coerce **by
    name**.
      * Otherwise, preserve prior behavior by coercing **positionally**.
    
    * **Planning-time cast validation for struct-to-struct**:
    
    * `physical-expr` CAST planning now validates struct compatibility using
    the same rules as runtime (`validate_struct_compatibility`) to fail
    fast.
    * `ExprSchemable` allows struct-to-struct casts to pass type checking;
    detailed compatibility is enforced by the runtime / planning-time
    validator.
    
    * **Optimizer safety**:
    
      * Avoid const-folding struct casts when field counts differ.
    * Avoid const-folding casts of **0-row** struct literals due to
    evaluation batch dimension mismatches.
    
    * **Tests and SQL logic tests**:
    
      * New unit tests covering:
    
        * name-based reordering
        * missing fields (nullable vs non-nullable)
        * null struct fields and nested nulls
        * positional fallback with no overlap
        * coercion behavior and simplifier behavior
    * Updated/added `.slt` cases to reflect the new semantics and to add
    coverage for struct casts and nested struct reordering.
    
    * **Minor docs/maintenance**:
    
    * Adjusted doc comment referencing `ParquetWriterOptions` so it doesn’t
    break when the `parquet` feature is disabled.
    
    ## Are these changes tested?
    
    Yes.
    
    * Added/updated Rust unit tests in:
    
      * `datafusion/common/src/nested_struct.rs`
      * `datafusion/expr-common/src/columnar_value.rs`
      * `datafusion/optimizer/src/simplify_expressions/expr_simplifier.rs`
    * Added/updated SQL logic tests in:
    
      * `datafusion/sqllogictest/test_files/case.slt`
      * `datafusion/sqllogictest/test_files/struct.slt`
    
    These tests cover:
    
    * correct value mapping when struct field order differs
    * nested struct reordering
    * insertion of nulls for missing nullable fields
    * erroring on missing non-nullable target fields
    * positional mapping fallback when there is no name overlap
    * planning-time validation vs runtime behavior alignment
    
    ## Are there any user-facing changes?
    
    Yes.
    
    * **Struct casts are now name-based** (case-sensitive): fields are
    matched by name, reordered to the target schema, missing fields are
    null-filled (if nullable), and extra fields are ignored.
    * **Fallback behavior**: if there is *no* name overlap and field counts
    match, casting proceeds **positionally**.
    * **Potential behavior change** in queries relying on the prior
    positional behavior when structs shared names but were out of order
    (previously could yield swapped values). This PR changes that to the
    safer, expected behavior.
    
    No public API changes are introduced, but this is a semantic change in
    struct casting.
    
    ## LLM-generated code disclosure
    
    This PR includes LLM-generated code and comments. All LLM-generated
    content has been manually reviewed and tested.
---
 datafusion/common/src/config.rs                    |   2 +-
 datafusion/common/src/nested_struct.rs             | 402 ++++++++-
 datafusion/common/src/scalar/mod.rs                |  18 +-
 datafusion/expr-common/src/columnar_value.rs       | 153 +++-
 datafusion/expr-common/src/type_coercion/binary.rs | 118 ++-
 datafusion/expr/src/expr_schema.rs                 |  11 +-
 .../src/simplify_expressions/expr_simplifier.rs    | 192 ++++-
 datafusion/physical-expr/src/expressions/cast.rs   |  23 +
 datafusion/sqllogictest/test_files/case.slt        |  12 +-
 datafusion/sqllogictest/test_files/struct.slt      | 904 ++++++++++++++++++++-
 docs/source/user-guide/sql/index.rst               |   1 +
 docs/source/user-guide/sql/struct_coercion.md      | 354 ++++++++
 12 files changed, 2075 insertions(+), 115 deletions(-)

diff --git a/datafusion/common/src/config.rs b/datafusion/common/src/config.rs
index 87344914d2..4860393cab 100644
--- a/datafusion/common/src/config.rs
+++ b/datafusion/common/src/config.rs
@@ -2248,7 +2248,7 @@ impl TableOptions {
 /// Options that control how Parquet files are read, including global options
 /// that apply to all columns and optional column-specific overrides
 ///
-/// Closely tied to 
[`ParquetWriterOptions`](crate::file_options::parquet_writer::ParquetWriterOptions).
+/// Closely tied to `ParquetWriterOptions` (see 
`crate::file_options::parquet_writer::ParquetWriterOptions` when the "parquet" 
feature is enabled).
 /// Properties not included in [`TableParquetOptions`] may not be configurable 
at the external API
 /// (e.g. sorting_columns).
 #[derive(Clone, Default, Debug, PartialEq)]
diff --git a/datafusion/common/src/nested_struct.rs 
b/datafusion/common/src/nested_struct.rs
index 086d96e852..f3f45cfa44 100644
--- a/datafusion/common/src/nested_struct.rs
+++ b/datafusion/common/src/nested_struct.rs
@@ -19,9 +19,9 @@ use crate::error::{_plan_err, Result};
 use arrow::{
     array::{Array, ArrayRef, StructArray, new_null_array},
     compute::{CastOptions, cast_with_options},
-    datatypes::{DataType::Struct, Field, FieldRef},
+    datatypes::{DataType, DataType::Struct, Field, FieldRef},
 };
-use std::sync::Arc;
+use std::{collections::HashSet, sync::Arc};
 
 /// Cast a struct column to match target struct fields, handling nested 
structs recursively.
 ///
@@ -31,6 +31,7 @@ use std::sync::Arc;
 ///
 /// ## Field Matching Strategy
 /// - **By Name**: Source struct fields are matched to target fields by name 
(case-sensitive)
+/// - **By Position**: When there is no name overlap and the field counts 
match, fields are cast by index
 /// - **Type Adaptation**: When a matching field is found, it is recursively 
cast to the target field's type
 /// - **Missing Fields**: Target fields not present in the source are filled 
with null values
 /// - **Extra Fields**: Source fields not present in the target are ignored
@@ -54,16 +55,38 @@ fn cast_struct_column(
     target_fields: &[Arc<Field>],
     cast_options: &CastOptions,
 ) -> Result<ArrayRef> {
+    if source_col.data_type() == &DataType::Null
+        || (!source_col.is_empty() && source_col.null_count() == 
source_col.len())
+    {
+        return Ok(new_null_array(
+            &Struct(target_fields.to_vec().into()),
+            source_col.len(),
+        ));
+    }
+
     if let Some(source_struct) = 
source_col.as_any().downcast_ref::<StructArray>() {
-        validate_struct_compatibility(source_struct.fields(), target_fields)?;
+        let source_fields = source_struct.fields();
+        validate_struct_compatibility(source_fields, target_fields)?;
+        let has_overlap = has_one_of_more_common_fields(source_fields, 
target_fields);
 
         let mut fields: Vec<Arc<Field>> = 
Vec::with_capacity(target_fields.len());
         let mut arrays: Vec<ArrayRef> = 
Vec::with_capacity(target_fields.len());
         let num_rows = source_col.len();
 
-        for target_child_field in target_fields {
+        // Iterate target fields and pick source child either by name (when 
fields overlap)
+        // or by position (when there is no name overlap).
+        for (index, target_child_field) in target_fields.iter().enumerate() {
             fields.push(Arc::clone(target_child_field));
-            match source_struct.column_by_name(target_child_field.name()) {
+
+            // Determine the source child column: by name when overlapping 
names exist,
+            // otherwise by position.
+            let source_child_opt: Option<&ArrayRef> = if has_overlap {
+                source_struct.column_by_name(target_child_field.name())
+            } else {
+                Some(source_struct.column(index))
+            };
+
+            match source_child_opt {
                 Some(source_child_col) => {
                     let adapted_child =
                         cast_column(source_child_col, target_child_field, 
cast_options)
@@ -200,10 +223,29 @@ pub fn cast_column(
 /// // Target: {a: binary}
 /// // Result: Err(...) - string cannot cast to binary
 /// ```
+///
 pub fn validate_struct_compatibility(
     source_fields: &[FieldRef],
     target_fields: &[FieldRef],
 ) -> Result<()> {
+    let has_overlap = has_one_of_more_common_fields(source_fields, 
target_fields);
+    if !has_overlap {
+        if source_fields.len() != target_fields.len() {
+            return _plan_err!(
+                "Cannot cast struct with {} fields to {} fields without name 
overlap; positional mapping is ambiguous",
+                source_fields.len(),
+                target_fields.len()
+            );
+        }
+
+        for (source_field, target_field) in 
source_fields.iter().zip(target_fields.iter())
+        {
+            validate_field_compatibility(source_field, target_field)?;
+        }
+
+        return Ok(());
+    }
+
     // Check compatibility for each target field
     for target_field in target_fields {
         // Look for matching field in source by name
@@ -211,53 +253,98 @@ pub fn validate_struct_compatibility(
             .iter()
             .find(|f| f.name() == target_field.name())
         {
-            // Ensure nullability is compatible. It is invalid to cast a 
nullable
-            // source field to a non-nullable target field as this may discard
-            // null values.
-            if source_field.is_nullable() && !target_field.is_nullable() {
+            validate_field_compatibility(source_field, target_field)?;
+        } else {
+            // Target field is missing from source
+            // If it's non-nullable, we cannot fill it with NULL
+            if !target_field.is_nullable() {
                 return _plan_err!(
-                    "Cannot cast nullable struct field '{}' to non-nullable 
field",
+                    "Cannot cast struct: target field '{}' is non-nullable but 
missing from source. \
+                     Cannot fill with NULL.",
                     target_field.name()
                 );
             }
-            // Check if the matching field types are compatible
-            match (source_field.data_type(), target_field.data_type()) {
-                // Recursively validate nested structs
-                (Struct(source_nested), Struct(target_nested)) => {
-                    validate_struct_compatibility(source_nested, 
target_nested)?;
-                }
-                // For non-struct types, use the existing castability check
-                _ => {
-                    if !arrow::compute::can_cast_types(
-                        source_field.data_type(),
-                        target_field.data_type(),
-                    ) {
-                        return _plan_err!(
-                            "Cannot cast struct field '{}' from type {} to 
type {}",
-                            target_field.name(),
-                            source_field.data_type(),
-                            target_field.data_type()
-                        );
-                    }
-                }
-            }
         }
-        // Missing fields in source are OK - they'll be filled with nulls
     }
 
     // Extra fields in source are OK - they'll be ignored
     Ok(())
 }
 
+fn validate_field_compatibility(
+    source_field: &Field,
+    target_field: &Field,
+) -> Result<()> {
+    if source_field.data_type() == &DataType::Null {
+        // Validate that target allows nulls before returning early.
+        // It is invalid to cast a NULL source field to a non-nullable target 
field.
+        if !target_field.is_nullable() {
+            return _plan_err!(
+                "Cannot cast NULL struct field '{}' to non-nullable field 
'{}'",
+                source_field.name(),
+                target_field.name()
+            );
+        }
+        return Ok(());
+    }
+
+    // Ensure nullability is compatible. It is invalid to cast a nullable
+    // source field to a non-nullable target field as this may discard
+    // null values.
+    if source_field.is_nullable() && !target_field.is_nullable() {
+        return _plan_err!(
+            "Cannot cast nullable struct field '{}' to non-nullable field",
+            target_field.name()
+        );
+    }
+
+    // Check if the matching field types are compatible
+    match (source_field.data_type(), target_field.data_type()) {
+        // Recursively validate nested structs
+        (Struct(source_nested), Struct(target_nested)) => {
+            validate_struct_compatibility(source_nested, target_nested)?;
+        }
+        // For non-struct types, use the existing castability check
+        _ => {
+            if !arrow::compute::can_cast_types(
+                source_field.data_type(),
+                target_field.data_type(),
+            ) {
+                return _plan_err!(
+                    "Cannot cast struct field '{}' from type {} to type {}",
+                    target_field.name(),
+                    source_field.data_type(),
+                    target_field.data_type()
+                );
+            }
+        }
+    }
+
+    Ok(())
+}
+
+fn has_one_of_more_common_fields(
+    source_fields: &[FieldRef],
+    target_fields: &[FieldRef],
+) -> bool {
+    let source_names: HashSet<&str> = source_fields
+        .iter()
+        .map(|field| field.name().as_str())
+        .collect();
+    target_fields
+        .iter()
+        .any(|field| source_names.contains(field.name().as_str()))
+}
+
 #[cfg(test)]
 mod tests {
 
     use super::*;
-    use crate::format::DEFAULT_CAST_OPTIONS;
+    use crate::{assert_contains, format::DEFAULT_CAST_OPTIONS};
     use arrow::{
         array::{
             BinaryArray, Int32Array, Int32Builder, Int64Array, ListArray, 
MapArray,
-            MapBuilder, StringArray, StringBuilder,
+            MapBuilder, NullArray, StringArray, StringBuilder,
         },
         buffer::NullBuffer,
         datatypes::{DataType, Field, FieldRef, Int32Type},
@@ -428,11 +515,14 @@ mod tests {
 
     #[test]
     fn test_validate_struct_compatibility_missing_field_in_source() {
-        // Source struct: {field2: String} (missing field1)
-        let source_fields = vec![arc_field("field2", DataType::Utf8)];
+        // Source struct: {field1: Int32} (missing field2)
+        let source_fields = vec![arc_field("field1", DataType::Int32)];
 
-        // Target struct: {field1: Int32}
-        let target_fields = vec![arc_field("field1", DataType::Int32)];
+        // Target struct: {field1: Int32, field2: Utf8}
+        let target_fields = vec![
+            arc_field("field1", DataType::Int32),
+            arc_field("field2", DataType::Utf8),
+        ];
 
         // Should be OK - missing fields will be filled with nulls
         let result = validate_struct_compatibility(&source_fields, 
&target_fields);
@@ -455,6 +545,20 @@ mod tests {
         assert!(result.is_ok());
     }
 
+    #[test]
+    fn test_validate_struct_compatibility_positional_no_overlap_mismatch_len() 
{
+        let source_fields = vec![
+            arc_field("left", DataType::Int32),
+            arc_field("right", DataType::Int32),
+        ];
+        let target_fields = vec![arc_field("alpha", DataType::Int32)];
+
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_err());
+        let error_msg = result.unwrap_err().to_string();
+        assert!(error_msg.contains("positional mapping is ambiguous"));
+    }
+
     #[test]
     fn test_cast_struct_parent_nulls_retained() {
         let a_array = Arc::new(Int32Array::from(vec![Some(1), Some(2)])) as 
ArrayRef;
@@ -525,6 +629,117 @@ mod tests {
         assert!(error_msg.contains("non-nullable"));
     }
 
+    #[test]
+    fn test_validate_struct_compatibility_by_name() {
+        // Source struct: {field1: Int32, field2: String}
+        let source_fields = vec![
+            arc_field("field1", DataType::Int32),
+            arc_field("field2", DataType::Utf8),
+        ];
+
+        // Target struct: {field2: String, field1: Int64}
+        let target_fields = vec![
+            arc_field("field2", DataType::Utf8),
+            arc_field("field1", DataType::Int64),
+        ];
+
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_ok());
+    }
+
+    #[test]
+    fn test_validate_struct_compatibility_by_name_with_type_mismatch() {
+        // Source struct: {field1: Binary}
+        let source_fields = vec![arc_field("field1", DataType::Binary)];
+
+        // Target struct: {field1: Int32} (incompatible type)
+        let target_fields = vec![arc_field("field1", DataType::Int32)];
+
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_err());
+        let error_msg = result.unwrap_err().to_string();
+        assert_contains!(
+            error_msg,
+            "Cannot cast struct field 'field1' from type Binary to type Int32"
+        );
+    }
+
+    #[test]
+    fn test_validate_struct_compatibility_positional_with_type_mismatch() {
+        // Source struct: {left: Struct} - nested struct
+        let source_fields =
+            vec![arc_struct_field("left", vec![field("x", DataType::Int32)])];
+
+        // Target struct: {alpha: Int32} (no name overlap, incompatible type 
at position 0)
+        let target_fields = vec![arc_field("alpha", DataType::Int32)];
+
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_err());
+        let error_msg = result.unwrap_err().to_string();
+        assert_contains!(
+            error_msg,
+            "Cannot cast struct field 'alpha' from type Struct(\"x\": Int32) 
to type Int32"
+        );
+    }
+
+    #[test]
+    fn test_validate_struct_compatibility_mixed_name_overlap() {
+        // Source struct: {a: Int32, b: String, extra: Boolean}
+        let source_fields = vec![
+            arc_field("a", DataType::Int32),
+            arc_field("b", DataType::Utf8),
+            arc_field("extra", DataType::Boolean),
+        ];
+
+        // Target struct: {b: String, a: Int64, c: Float32}
+        // Name overlap with a and b, missing c (nullable)
+        let target_fields = vec![
+            arc_field("b", DataType::Utf8),
+            arc_field("a", DataType::Int64),
+            arc_field("c", DataType::Float32),
+        ];
+
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_ok());
+    }
+
+    #[test]
+    fn test_validate_struct_compatibility_by_name_missing_required_field() {
+        // Source struct: {field1: Int32} (missing field2)
+        let source_fields = vec![arc_field("field1", DataType::Int32)];
+
+        // Target struct: {field1: Int32, field2: Int32 non-nullable}
+        let target_fields = vec![
+            arc_field("field1", DataType::Int32),
+            Arc::new(non_null_field("field2", DataType::Int32)),
+        ];
+
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_err());
+        let error_msg = result.unwrap_err().to_string();
+        assert_contains!(
+            error_msg,
+            "Cannot cast struct: target field 'field2' is non-nullable but 
missing from source. Cannot fill with NULL."
+        );
+    }
+
+    #[test]
+    fn 
test_validate_struct_compatibility_partial_name_overlap_with_count_mismatch() {
+        // Source struct: {a: Int32} (only one field)
+        let source_fields = vec![arc_field("a", DataType::Int32)];
+
+        // Target struct: {a: Int32, b: String} (two fields, but 'a' overlaps)
+        let target_fields = vec![
+            arc_field("a", DataType::Int32),
+            arc_field("b", DataType::Utf8),
+        ];
+
+        // This should succeed - partial overlap means by-name mapping
+        // and missing field 'b' is nullable
+        let result = validate_struct_compatibility(&source_fields, 
&target_fields);
+        assert!(result.is_ok());
+    }
+
     #[test]
     fn test_cast_nested_struct_with_extra_and_missing_fields() {
         // Source inner struct has fields a, b, extra
@@ -585,6 +800,33 @@ mod tests {
         assert!(missing.is_null(1));
     }
 
+    #[test]
+    fn test_cast_null_struct_field_to_nested_struct() {
+        let null_inner = Arc::new(NullArray::new(2)) as ArrayRef;
+        let source_struct = StructArray::from(vec![(
+            arc_field("inner", DataType::Null),
+            Arc::clone(&null_inner),
+        )]);
+        let source_col = Arc::new(source_struct) as ArrayRef;
+
+        let target_field = struct_field(
+            "outer",
+            vec![struct_field("inner", vec![field("a", DataType::Int32)])],
+        );
+
+        let result =
+            cast_column(&source_col, &target_field, 
&DEFAULT_CAST_OPTIONS).unwrap();
+        let outer = result.as_any().downcast_ref::<StructArray>().unwrap();
+        let inner = get_column_as!(&outer, "inner", StructArray);
+        assert_eq!(inner.len(), 2);
+        assert!(inner.is_null(0));
+        assert!(inner.is_null(1));
+
+        let inner_a = get_column_as!(inner, "a", Int32Array);
+        assert!(inner_a.is_null(0));
+        assert!(inner_a.is_null(1));
+    }
+
     #[test]
     fn test_cast_struct_with_array_and_map_fields() {
         // Array field with second row null
@@ -704,4 +946,88 @@ mod tests {
         assert_eq!(a_col.value(0), 1);
         assert_eq!(a_col.value(1), 2);
     }
+
+    #[test]
+    fn test_cast_struct_positional_when_no_overlap() {
+        let first = Arc::new(Int32Array::from(vec![Some(10), Some(20)])) as 
ArrayRef;
+        let second =
+            Arc::new(StringArray::from(vec![Some("alpha"), Some("beta")])) as 
ArrayRef;
+
+        let source_struct = StructArray::from(vec![
+            (arc_field("left", DataType::Int32), first),
+            (arc_field("right", DataType::Utf8), second),
+        ]);
+        let source_col = Arc::new(source_struct) as ArrayRef;
+
+        let target_field = struct_field(
+            "s",
+            vec![field("a", DataType::Int64), field("b", DataType::Utf8)],
+        );
+
+        let result =
+            cast_column(&source_col, &target_field, 
&DEFAULT_CAST_OPTIONS).unwrap();
+        let struct_array = 
result.as_any().downcast_ref::<StructArray>().unwrap();
+
+        let a_col = get_column_as!(&struct_array, "a", Int64Array);
+        assert_eq!(a_col.value(0), 10);
+        assert_eq!(a_col.value(1), 20);
+
+        let b_col = get_column_as!(&struct_array, "b", StringArray);
+        assert_eq!(b_col.value(0), "alpha");
+        assert_eq!(b_col.value(1), "beta");
+    }
+
+    #[test]
+    fn test_cast_struct_missing_non_nullable_field_fails() {
+        // Source has only field 'a'
+        let a = Arc::new(Int32Array::from(vec![Some(1), Some(2)])) as ArrayRef;
+        let source_struct = StructArray::from(vec![(arc_field("a", 
DataType::Int32), a)]);
+        let source_col = Arc::new(source_struct) as ArrayRef;
+
+        // Target has fields 'a' (nullable) and 'b' (non-nullable)
+        let target_field = struct_field(
+            "s",
+            vec![
+                field("a", DataType::Int32),
+                non_null_field("b", DataType::Int32),
+            ],
+        );
+
+        // Should fail because 'b' is non-nullable but missing from source
+        let result = cast_column(&source_col, &target_field, 
&DEFAULT_CAST_OPTIONS);
+        assert!(result.is_err());
+        let err = result.unwrap_err();
+        assert!(
+            err.to_string()
+                .contains("target field 'b' is non-nullable but missing from 
source"),
+            "Unexpected error: {err}"
+        );
+    }
+
+    #[test]
+    fn test_cast_struct_missing_nullable_field_succeeds() {
+        // Source has only field 'a'
+        let a = Arc::new(Int32Array::from(vec![Some(1), Some(2)])) as ArrayRef;
+        let source_struct = StructArray::from(vec![(arc_field("a", 
DataType::Int32), a)]);
+        let source_col = Arc::new(source_struct) as ArrayRef;
+
+        // Target has fields 'a' and 'b' (both nullable)
+        let target_field = struct_field(
+            "s",
+            vec![field("a", DataType::Int32), field("b", DataType::Int32)],
+        );
+
+        // Should succeed - 'b' is nullable so can be filled with NULL
+        let result =
+            cast_column(&source_col, &target_field, 
&DEFAULT_CAST_OPTIONS).unwrap();
+        let struct_array = 
result.as_any().downcast_ref::<StructArray>().unwrap();
+
+        let a_col = get_column_as!(&struct_array, "a", Int32Array);
+        assert_eq!(a_col.value(0), 1);
+        assert_eq!(a_col.value(1), 2);
+
+        let b_col = get_column_as!(&struct_array, "b", Int32Array);
+        assert!(b_col.is_null(0));
+        assert!(b_col.is_null(1));
+    }
 }
diff --git a/datafusion/common/src/scalar/mod.rs 
b/datafusion/common/src/scalar/mod.rs
index 495f8c3b3f..064091971c 100644
--- a/datafusion/common/src/scalar/mod.rs
+++ b/datafusion/common/src/scalar/mod.rs
@@ -3688,7 +3688,23 @@ impl ScalarValue {
         }
 
         let scalar_array = self.to_array()?;
-        let cast_arr = cast_with_options(&scalar_array, target_type, 
cast_options)?;
+
+        // For struct types, use name-based casting logic that matches fields 
by name
+        // and recursively casts nested structs. The field name wrapper is 
arbitrary
+        // since cast_column only uses the DataType::Struct field definitions 
inside.
+        let cast_arr = match target_type {
+            DataType::Struct(_) => {
+                // Field name is unused; only the struct's inner field names 
matter
+                let target_field = Field::new("_", target_type.clone(), true);
+                crate::nested_struct::cast_column(
+                    &scalar_array,
+                    &target_field,
+                    cast_options,
+                )?
+            }
+            _ => cast_with_options(&scalar_array, target_type, cast_options)?,
+        };
+
         ScalarValue::try_from_array(&cast_arr, 0)
     }
 
diff --git a/datafusion/expr-common/src/columnar_value.rs 
b/datafusion/expr-common/src/columnar_value.rs
index 99c21d4abd..1aa42470a1 100644
--- a/datafusion/expr-common/src/columnar_value.rs
+++ b/datafusion/expr-common/src/columnar_value.rs
@@ -20,7 +20,7 @@
 use arrow::{
     array::{Array, ArrayRef, Date32Array, Date64Array, NullArray},
     compute::{CastOptions, kernels, max, min},
-    datatypes::DataType,
+    datatypes::{DataType, Field},
     util::pretty::pretty_format_columns,
 };
 use datafusion_common::internal_datafusion_err;
@@ -274,7 +274,17 @@ impl ColumnarValue {
         Ok(args)
     }
 
-    /// Cast's this [ColumnarValue] to the specified `DataType`
+    /// Cast this [ColumnarValue] to the specified `DataType`
+    ///
+    /// # Struct Casting Behavior
+    ///
+    /// When casting struct types, fields are matched **by name** rather than 
position:
+    /// - Source fields are matched to target fields using case-sensitive name 
comparison
+    /// - Fields are reordered to match the target schema
+    /// - Missing target fields are filled with null arrays
+    /// - Extra source fields are ignored
+    ///
+    /// For non-struct types, uses Arrow's standard positional casting.
     pub fn cast_to(
         &self,
         cast_type: &DataType,
@@ -283,12 +293,8 @@ impl ColumnarValue {
         let cast_options = 
cast_options.cloned().unwrap_or(DEFAULT_CAST_OPTIONS);
         match self {
             ColumnarValue::Array(array) => {
-                ensure_date_array_timestamp_bounds(array, cast_type)?;
-                Ok(ColumnarValue::Array(kernels::cast::cast_with_options(
-                    array,
-                    cast_type,
-                    &cast_options,
-                )?))
+                let casted = cast_array_by_name(array, cast_type, 
&cast_options)?;
+                Ok(ColumnarValue::Array(casted))
             }
             ColumnarValue::Scalar(scalar) => Ok(ColumnarValue::Scalar(
                 scalar.cast_to_with_options(cast_type, &cast_options)?,
@@ -297,6 +303,37 @@ impl ColumnarValue {
     }
 }
 
+fn cast_array_by_name(
+    array: &ArrayRef,
+    cast_type: &DataType,
+    cast_options: &CastOptions<'static>,
+) -> Result<ArrayRef> {
+    // If types are already equal, no cast needed
+    if array.data_type() == cast_type {
+        return Ok(Arc::clone(array));
+    }
+
+    match cast_type {
+        DataType::Struct(_) => {
+            // Field name is unused; only the struct's inner field names matter
+            let target_field = Field::new("_", cast_type.clone(), true);
+            datafusion_common::nested_struct::cast_column(
+                array,
+                &target_field,
+                cast_options,
+            )
+        }
+        _ => {
+            ensure_date_array_timestamp_bounds(array, cast_type)?;
+            Ok(kernels::cast::cast_with_options(
+                array,
+                cast_type,
+                cast_options,
+            )?)
+        }
+    }
+}
+
 fn ensure_date_array_timestamp_bounds(
     array: &ArrayRef,
     cast_type: &DataType,
@@ -378,8 +415,8 @@ impl fmt::Display for ColumnarValue {
 mod tests {
     use super::*;
     use arrow::{
-        array::{Date64Array, Int32Array},
-        datatypes::TimeUnit,
+        array::{Date64Array, Int32Array, StructArray},
+        datatypes::{Field, Fields, TimeUnit},
     };
 
     #[test]
@@ -553,6 +590,102 @@ mod tests {
         );
     }
 
+    #[test]
+    fn cast_struct_by_field_name() {
+        let source_fields = Fields::from(vec![
+            Field::new("b", DataType::Int32, true),
+            Field::new("a", DataType::Int32, true),
+        ]);
+
+        let target_fields = Fields::from(vec![
+            Field::new("a", DataType::Int32, true),
+            Field::new("b", DataType::Int32, true),
+        ]);
+
+        let struct_array = StructArray::new(
+            source_fields,
+            vec![
+                Arc::new(Int32Array::from(vec![Some(3)])),
+                Arc::new(Int32Array::from(vec![Some(4)])),
+            ],
+            None,
+        );
+
+        let value = ColumnarValue::Array(Arc::new(struct_array));
+        let casted = value
+            .cast_to(&DataType::Struct(target_fields.clone()), None)
+            .expect("struct cast should succeed");
+
+        let ColumnarValue::Array(arr) = casted else {
+            panic!("expected array after cast");
+        };
+
+        let struct_array = arr
+            .as_any()
+            .downcast_ref::<StructArray>()
+            .expect("expected StructArray");
+
+        let field_a = struct_array
+            .column_by_name("a")
+            .expect("expected field a in cast result");
+        let field_b = struct_array
+            .column_by_name("b")
+            .expect("expected field b in cast result");
+
+        assert_eq!(
+            field_a
+                .as_any()
+                .downcast_ref::<Int32Array>()
+                .expect("expected Int32 array")
+                .value(0),
+            4
+        );
+        assert_eq!(
+            field_b
+                .as_any()
+                .downcast_ref::<Int32Array>()
+                .expect("expected Int32 array")
+                .value(0),
+            3
+        );
+    }
+
+    #[test]
+    fn cast_struct_missing_field_inserts_nulls() {
+        let source_fields = Fields::from(vec![Field::new("a", DataType::Int32, 
true)]);
+
+        let target_fields = Fields::from(vec![
+            Field::new("a", DataType::Int32, true),
+            Field::new("b", DataType::Int32, true),
+        ]);
+
+        let struct_array = StructArray::new(
+            source_fields,
+            vec![Arc::new(Int32Array::from(vec![Some(5)]))],
+            None,
+        );
+
+        let value = ColumnarValue::Array(Arc::new(struct_array));
+        let casted = value
+            .cast_to(&DataType::Struct(target_fields.clone()), None)
+            .expect("struct cast should succeed");
+
+        let ColumnarValue::Array(arr) = casted else {
+            panic!("expected array after cast");
+        };
+
+        let struct_array = arr
+            .as_any()
+            .downcast_ref::<StructArray>()
+            .expect("expected StructArray");
+
+        let field_b = struct_array
+            .column_by_name("b")
+            .expect("expected missing field to be added");
+
+        assert!(field_b.is_null(0));
+    }
+
     #[test]
     fn cast_date64_array_to_timestamp_overflow() {
         let overflow_value = i64::MAX / 1_000_000 + 1;
diff --git a/datafusion/expr-common/src/type_coercion/binary.rs 
b/datafusion/expr-common/src/type_coercion/binary.rs
index c9b39eacef..427ebc5980 100644
--- a/datafusion/expr-common/src/type_coercion/binary.rs
+++ b/datafusion/expr-common/src/type_coercion/binary.rs
@@ -17,6 +17,7 @@
 
 //! Coercion rules for matching argument types for binary operators
 
+use std::collections::HashMap;
 use std::collections::HashSet;
 use std::sync::Arc;
 
@@ -1236,30 +1237,123 @@ fn coerce_numeric_type_to_decimal256(numeric_type: 
&DataType) -> Option<DataType
 
 fn struct_coercion(lhs_type: &DataType, rhs_type: &DataType) -> 
Option<DataType> {
     use arrow::datatypes::DataType::*;
+
     match (lhs_type, rhs_type) {
         (Struct(lhs_fields), Struct(rhs_fields)) => {
+            // Field count must match for coercion
             if lhs_fields.len() != rhs_fields.len() {
                 return None;
             }
 
-            let coerced_types = std::iter::zip(lhs_fields.iter(), 
rhs_fields.iter())
-                .map(|(lhs, rhs)| comparison_coercion(lhs.data_type(), 
rhs.data_type()))
-                .collect::<Option<Vec<DataType>>>()?;
-
-            // preserve the field name and nullability
-            let orig_fields = std::iter::zip(lhs_fields.iter(), 
rhs_fields.iter());
+            // If the two structs have exactly the same set of field names 
(possibly in
+            // different order), prefer name-based coercion. Otherwise fall 
back to
+            // positional coercion which preserves backward compatibility.
+            //
+            // Name-based coercion is used in:
+            // 1. Array construction: [s1, s2] where s1 and s2 have reordered 
fields
+            // 2. UNION operations: different field orders unified by name
+            // 3. VALUES clauses: heterogeneous struct rows unified by field 
name
+            // 4. JOIN conditions: structs with matching field names
+            // 5. Window functions: partitions/orders by struct fields
+            // 6. Aggregate functions: collecting structs with reordered fields
+            //
+            // See docs/source/user-guide/sql/struct_coercion.md for detailed 
examples.
+            if fields_have_same_names(lhs_fields, rhs_fields) {
+                return coerce_struct_by_name(lhs_fields, rhs_fields);
+            }
 
-            let fields: Vec<FieldRef> = coerced_types
-                .into_iter()
-                .zip(orig_fields)
-                .map(|(datatype, (lhs, rhs))| coerce_fields(datatype, lhs, 
rhs))
-                .collect();
-            Some(Struct(fields.into()))
+            coerce_struct_by_position(lhs_fields, rhs_fields)
         }
         _ => None,
     }
 }
 
+/// Return true if every left-field name exists in the right fields (and 
lengths are equal).
+///
+/// # Assumptions
+/// **This function assumes field names within each struct are unique.** This 
assumption is safe
+/// because field name uniqueness is enforced at multiple levels:
+/// - **Arrow level:** `StructType` construction enforces unique field names 
at the schema level
+/// - **DataFusion level:** SQL parser rejects duplicate field names in 
`CREATE TABLE` and struct type definitions
+/// - **Runtime level:** `StructArray::try_new()` validates field uniqueness
+///
+/// Therefore, we don't need to handle degenerate cases like:
+/// - `struct<c1 int> -> struct<c1 int, c1 int>` (target has duplicate field 
names)
+/// - `struct<c1 int, c1 int> -> struct<c1 int>` (source has duplicate field 
names)
+fn fields_have_same_names(lhs_fields: &Fields, rhs_fields: &Fields) -> bool {
+    // Debug assertions: field names should be unique within each struct
+    #[cfg(debug_assertions)]
+    {
+        let lhs_names: HashSet<_> = lhs_fields.iter().map(|f| 
f.name()).collect();
+        assert_eq!(
+            lhs_names.len(),
+            lhs_fields.len(),
+            "Struct has duplicate field names (should be caught by Arrow 
schema validation)"
+        );
+
+        let rhs_names_check: HashSet<_> = rhs_fields.iter().map(|f| 
f.name()).collect();
+        assert_eq!(
+            rhs_names_check.len(),
+            rhs_fields.len(),
+            "Struct has duplicate field names (should be caught by Arrow 
schema validation)"
+        );
+    }
+
+    let rhs_names: HashSet<&str> = rhs_fields.iter().map(|f| 
f.name().as_str()).collect();
+    lhs_fields
+        .iter()
+        .all(|lf| rhs_names.contains(lf.name().as_str()))
+}
+
+/// Coerce two structs by matching fields by name. Assumes the name-sets match.
+fn coerce_struct_by_name(lhs_fields: &Fields, rhs_fields: &Fields) -> 
Option<DataType> {
+    use arrow::datatypes::DataType::*;
+
+    let rhs_by_name: HashMap<&str, &FieldRef> =
+        rhs_fields.iter().map(|f| (f.name().as_str(), f)).collect();
+
+    let mut coerced: Vec<FieldRef> = Vec::with_capacity(lhs_fields.len());
+
+    for lhs in lhs_fields.iter() {
+        let rhs = rhs_by_name.get(lhs.name().as_str()).unwrap(); // safe: 
caller ensured names match
+        let coerced_type = comparison_coercion(lhs.data_type(), 
rhs.data_type())?;
+        let is_nullable = lhs.is_nullable() || rhs.is_nullable();
+        coerced.push(Arc::new(Field::new(
+            lhs.name().clone(),
+            coerced_type,
+            is_nullable,
+        )));
+    }
+
+    Some(Struct(coerced.into()))
+}
+
+/// Coerce two structs positionally (left-to-right). This preserves field 
names from
+/// the left struct and uses the combined nullability.
+fn coerce_struct_by_position(
+    lhs_fields: &Fields,
+    rhs_fields: &Fields,
+) -> Option<DataType> {
+    use arrow::datatypes::DataType::*;
+
+    // First coerce individual types; fail early if any pair cannot be coerced.
+    let coerced_types: Vec<DataType> = lhs_fields
+        .iter()
+        .zip(rhs_fields.iter())
+        .map(|(l, r)| comparison_coercion(l.data_type(), r.data_type()))
+        .collect::<Option<Vec<DataType>>>()?;
+
+    // Build final fields preserving left-side names and combined nullability.
+    let orig_pairs = lhs_fields.iter().zip(rhs_fields.iter());
+    let fields: Vec<FieldRef> = coerced_types
+        .into_iter()
+        .zip(orig_pairs)
+        .map(|(datatype, (lhs, rhs))| coerce_fields(datatype, lhs, rhs))
+        .collect();
+
+    Some(Struct(fields.into()))
+}
+
 /// returns the result of coercing two fields to a common type
 fn coerce_fields(common_type: DataType, lhs: &FieldRef, rhs: &FieldRef) -> 
FieldRef {
     let is_nullable = lhs.is_nullable() || rhs.is_nullable();
diff --git a/datafusion/expr/src/expr_schema.rs 
b/datafusion/expr/src/expr_schema.rs
index f1c77eb525..76cbf7b4ac 100644
--- a/datafusion/expr/src/expr_schema.rs
+++ b/datafusion/expr/src/expr_schema.rs
@@ -662,7 +662,16 @@ impl ExprSchemable for Expr {
         // like all of the binary expressions below. Perhaps Expr should track 
the
         // type of the expression?
 
-        if can_cast_types(&this_type, cast_to_type) {
+        // Special handling for struct-to-struct casts with name-based field 
matching
+        let can_cast = match (&this_type, cast_to_type) {
+            (DataType::Struct(_), DataType::Struct(_)) => {
+                // Always allow struct-to-struct casts; field matching happens 
at runtime
+                true
+            }
+            _ => can_cast_types(&this_type, cast_to_type),
+        };
+
+        if can_cast {
             match self {
                 Expr::ScalarSubquery(subquery) => {
                     Ok(Expr::ScalarSubquery(cast_subquery(subquery, 
cast_to_type)?))
diff --git a/datafusion/optimizer/src/simplify_expressions/expr_simplifier.rs 
b/datafusion/optimizer/src/simplify_expressions/expr_simplifier.rs
index 7bbb7e79d1..c47316bccc 100644
--- a/datafusion/optimizer/src/simplify_expressions/expr_simplifier.rs
+++ b/datafusion/optimizer/src/simplify_expressions/expr_simplifier.rs
@@ -18,7 +18,7 @@
 //! Expression simplification API
 
 use arrow::{
-    array::{AsArray, new_null_array},
+    array::{Array, AsArray, new_null_array},
     datatypes::{DataType, Field, Schema},
     record_batch::RecordBatch,
 };
@@ -38,8 +38,8 @@ use datafusion_common::{
     tree_node::{Transformed, TransformedResult, TreeNode, TreeNodeRewriter},
 };
 use datafusion_expr::{
-    BinaryExpr, Case, ColumnarValue, Expr, Like, Operator, Volatility, and,
-    binary::BinaryTypeCoercer, lit, or, preimage::PreimageResult,
+    BinaryExpr, Case, ColumnarValue, Expr, ExprSchemable, Like, Operator, 
Volatility,
+    and, binary::BinaryTypeCoercer, lit, or, preimage::PreimageResult,
 };
 use datafusion_expr::{Cast, TryCast, simplify::ExprSimplifyResult};
 use datafusion_expr::{expr::ScalarFunction, 
interval_arithmetic::NullableInterval};
@@ -645,6 +645,30 @@ impl ConstEvaluator {
             Expr::ScalarFunction(ScalarFunction { func, .. }) => {
                 Self::volatility_ok(func.signature().volatility)
             }
+            Expr::Cast(Cast { expr, data_type })
+            | Expr::TryCast(TryCast { expr, data_type }) => {
+                if let (
+                    Ok(DataType::Struct(source_fields)),
+                    DataType::Struct(target_fields),
+                ) = (expr.get_type(&DFSchema::empty()), data_type)
+                {
+                    // Don't const-fold struct casts with different field 
counts
+                    if source_fields.len() != target_fields.len() {
+                        return false;
+                    }
+
+                    // Don't const-fold struct casts with empty (0-row) 
literals
+                    // The simplifier uses a 1-row input batch, which causes 
dimension mismatches
+                    // when evaluating 0-row struct literals
+                    if let Expr::Literal(ScalarValue::Struct(struct_array), _) 
=
+                        expr.as_ref()
+                        && struct_array.len() == 0
+                    {
+                        return false;
+                    }
+                }
+                true
+            }
             Expr::Literal(_, _)
             | Expr::Alias(..)
             | Expr::Unnest(_)
@@ -663,8 +687,6 @@ impl ConstEvaluator {
             | Expr::Like { .. }
             | Expr::SimilarTo { .. }
             | Expr::Case(_)
-            | Expr::Cast { .. }
-            | Expr::TryCast { .. }
             | Expr::InList { .. } => true,
         }
     }
@@ -2243,7 +2265,10 @@ mod tests {
     use super::*;
     use crate::simplify_expressions::SimplifyContext;
     use crate::test::test_table_scan_with_name;
-    use arrow::datatypes::FieldRef;
+    use arrow::{
+        array::{Int32Array, StructArray},
+        datatypes::{FieldRef, Fields},
+    };
     use datafusion_common::{DFSchemaRef, ToDFSchema, assert_contains};
     use datafusion_expr::{
         expr::WindowFunction,
@@ -5109,4 +5134,159 @@ mod tests {
             else_expr: None,
         })
     }
+
+    // --------------------------------
+    // --- Struct Cast Tests -----
+    // --------------------------------
+
+    /// Helper to create a `Struct` literal cast expression from 
`source_fields` and `target_fields`.
+    fn make_struct_cast_expr(source_fields: Fields, target_fields: Fields) -> 
Expr {
+        // Create 1-row struct array (not 0-row) so it can be evaluated by 
simplifier
+        let arrays: Vec<Arc<dyn Array>> = vec![
+            Arc::new(Int32Array::from(vec![Some(1)])),
+            Arc::new(Int32Array::from(vec![Some(2)])),
+        ];
+        let struct_array = StructArray::try_new(source_fields, arrays, 
None).unwrap();
+
+        Expr::Cast(Cast::new(
+            Box::new(Expr::Literal(
+                ScalarValue::Struct(Arc::new(struct_array)),
+                None,
+            )),
+            DataType::Struct(target_fields),
+        ))
+    }
+
+    #[test]
+    fn test_struct_cast_different_field_counts_not_foldable() {
+        // Test that struct casts with different field counts are NOT marked 
as foldable
+        // When field counts differ, const-folding should not be attempted
+
+        let source_fields = Fields::from(vec![
+            Arc::new(Field::new("a", DataType::Int32, true)),
+            Arc::new(Field::new("b", DataType::Int32, true)),
+        ]);
+
+        let target_fields = Fields::from(vec![
+            Arc::new(Field::new("x", DataType::Int32, true)),
+            Arc::new(Field::new("y", DataType::Int32, true)),
+            Arc::new(Field::new("z", DataType::Int32, true)),
+        ]);
+
+        let expr = make_struct_cast_expr(source_fields, target_fields);
+
+        let simplifier =
+            
ExprSimplifier::new(SimplifyContext::default().with_schema(test_schema()));
+
+        // The cast should remain unchanged since field counts differ
+        let result = simplifier.simplify(expr.clone()).unwrap();
+        // Ensure const-folding was not attempted (the expression remains 
exactly the same)
+        assert_eq!(
+            result, expr,
+            "Struct cast with different field counts should remain unchanged 
(no const-folding)"
+        );
+    }
+
+    #[test]
+    fn test_struct_cast_same_field_count_foldable() {
+        // Test that struct casts with same field counts can be considered for 
const-folding
+
+        let source_fields = Fields::from(vec![
+            Arc::new(Field::new("a", DataType::Int32, true)),
+            Arc::new(Field::new("b", DataType::Int32, true)),
+        ]);
+
+        let target_fields = Fields::from(vec![
+            Arc::new(Field::new("a", DataType::Int32, true)),
+            Arc::new(Field::new("b", DataType::Int32, true)),
+        ]);
+
+        let expr = make_struct_cast_expr(source_fields, target_fields);
+
+        let simplifier =
+            
ExprSimplifier::new(SimplifyContext::default().with_schema(test_schema()));
+
+        // The cast should be simplified
+        let result = simplifier.simplify(expr.clone()).unwrap();
+        // Struct casts with same field count should be const-folded to a 
literal
+        assert!(matches!(result, Expr::Literal(_, _)));
+        // Ensure the simplifier made a change (not identical to original)
+        assert_ne!(
+            result, expr,
+            "Struct cast with same field count should be simplified (not 
identical to input)"
+        );
+    }
+
+    #[test]
+    fn test_struct_cast_different_names_same_count() {
+        // Test struct cast with same field count but different names
+        // Field count matches; simplification should succeed
+
+        let source_fields = Fields::from(vec![
+            Arc::new(Field::new("a", DataType::Int32, true)),
+            Arc::new(Field::new("b", DataType::Int32, true)),
+        ]);
+
+        let target_fields = Fields::from(vec![
+            Arc::new(Field::new("x", DataType::Int32, true)),
+            Arc::new(Field::new("y", DataType::Int32, true)),
+        ]);
+
+        let expr = make_struct_cast_expr(source_fields, target_fields);
+
+        let simplifier =
+            
ExprSimplifier::new(SimplifyContext::default().with_schema(test_schema()));
+
+        // The cast should be simplified since field counts match
+        let result = simplifier.simplify(expr.clone()).unwrap();
+        // Struct casts with same field count are const-folded to literals
+        assert!(matches!(result, Expr::Literal(_, _)));
+        // Ensure the simplifier made a change (not identical to original)
+        assert_ne!(
+            result, expr,
+            "Struct cast with different names but same field count should be 
simplified"
+        );
+    }
+
+    #[test]
+    fn test_struct_cast_empty_array_not_foldable() {
+        // Test that struct casts with 0-row (empty) struct arrays are NOT 
const-folded
+        // The simplifier uses a 1-row input batch, which causes dimension 
mismatches
+        // when evaluating 0-row struct literals
+
+        let source_fields = Fields::from(vec![
+            Arc::new(Field::new("a", DataType::Int32, true)),
+            Arc::new(Field::new("b", DataType::Int32, true)),
+        ]);
+
+        let target_fields = Fields::from(vec![
+            Arc::new(Field::new("a", DataType::Int32, true)),
+            Arc::new(Field::new("b", DataType::Int32, true)),
+        ]);
+
+        // Create a 0-row (empty) struct array
+        let arrays: Vec<Arc<dyn Array>> = vec![
+            Arc::new(Int32Array::new(vec![].into(), None)),
+            Arc::new(Int32Array::new(vec![].into(), None)),
+        ];
+        let struct_array = StructArray::try_new(source_fields, arrays, 
None).unwrap();
+
+        let expr = Expr::Cast(Cast::new(
+            Box::new(Expr::Literal(
+                ScalarValue::Struct(Arc::new(struct_array)),
+                None,
+            )),
+            DataType::Struct(target_fields),
+        ));
+
+        let simplifier =
+            
ExprSimplifier::new(SimplifyContext::default().with_schema(test_schema()));
+
+        // The cast should remain unchanged since the struct array is empty 
(0-row)
+        let result = simplifier.simplify(expr.clone()).unwrap();
+        assert_eq!(
+            result, expr,
+            "Struct cast with empty (0-row) array should remain unchanged"
+        );
+    }
 }
diff --git a/datafusion/physical-expr/src/expressions/cast.rs 
b/datafusion/physical-expr/src/expressions/cast.rs
index bd5c63a699..f679a9587c 100644
--- a/datafusion/physical-expr/src/expressions/cast.rs
+++ b/datafusion/physical-expr/src/expressions/cast.rs
@@ -26,6 +26,7 @@ use arrow::compute::{CastOptions, can_cast_types};
 use arrow::datatypes::{DataType, DataType::*, FieldRef, Schema};
 use arrow::record_batch::RecordBatch;
 use datafusion_common::format::DEFAULT_FORMAT_OPTIONS;
+use datafusion_common::nested_struct::validate_struct_compatibility;
 use datafusion_common::{Result, not_impl_err};
 use datafusion_expr_common::columnar_value::ColumnarValue;
 use datafusion_expr_common::interval_arithmetic::Interval;
@@ -41,6 +42,22 @@ const DEFAULT_SAFE_CAST_OPTIONS: CastOptions<'static> = 
CastOptions {
     format_options: DEFAULT_FORMAT_OPTIONS,
 };
 
+/// Check if struct-to-struct casting is allowed by validating field 
compatibility.
+///
+/// This function applies the same validation rules as execution time to ensure
+/// planning-time validation matches runtime validation, enabling fail-fast 
behavior
+/// instead of deferring errors to execution.
+fn can_cast_struct_types(source: &DataType, target: &DataType) -> bool {
+    match (source, target) {
+        (Struct(source_fields), Struct(target_fields)) => {
+            // Apply the same struct compatibility rules as at execution time.
+            // This ensures planning-time validation matches execution-time 
validation.
+            validate_struct_compatibility(source_fields, target_fields).is_ok()
+        }
+        _ => false,
+    }
+}
+
 /// CAST expression casts an expression to a specific data type and returns a 
runtime error on invalid cast
 #[derive(Debug, Clone, Eq)]
 pub struct CastExpr {
@@ -237,6 +254,12 @@ pub fn cast_with_options(
         Ok(Arc::clone(&expr))
     } else if can_cast_types(&expr_type, &cast_type) {
         Ok(Arc::new(CastExpr::new(expr, cast_type, cast_options)))
+    } else if can_cast_struct_types(&expr_type, &cast_type) {
+        // Allow struct-to-struct casts that pass name-based compatibility 
validation.
+        // This validation is applied at planning time (now) to fail fast, 
rather than
+        // deferring errors to execution time. The name-based casting logic 
will be
+        // executed at runtime via ColumnarValue::cast_to.
+        Ok(Arc::new(CastExpr::new(expr, cast_type, cast_options)))
     } else {
         not_impl_err!("Unsupported CAST from {expr_type} to {cast_type}")
     }
diff --git a/datafusion/sqllogictest/test_files/case.slt 
b/datafusion/sqllogictest/test_files/case.slt
index 481dde5be9..8e0ee08d99 100644
--- a/datafusion/sqllogictest/test_files/case.slt
+++ b/datafusion/sqllogictest/test_files/case.slt
@@ -383,8 +383,10 @@ SELECT column2, column3, column4  FROM t;
 ----
 {foo: a, xxx: b} {xxx: c, foo: d} {xxx: e}
 
-# coerce structs with different field orders,
-# should keep the same field values
+# coerce structs with different field orders
+# With name-based struct coercion, matching fields by name:
+# column2={foo:a, xxx:b} unified with column3={xxx:c, foo:d}
+# Result uses the THEN branch's field order (when executed): {xxx: b, foo: a}
 query ?
 SELECT
   case
@@ -396,6 +398,7 @@ FROM t;
 {xxx: b, foo: a}
 
 # coerce structs with different field orders
+# When ELSE branch executes, uses its field order: {xxx: c, foo: d}
 query ?
 SELECT
   case
@@ -406,8 +409,9 @@ FROM t;
 ----
 {xxx: c, foo: d}
 
-# coerce structs with subset of fields
-query error Failed to coerce then
+# coerce structs with subset of fields - field count mismatch causes type 
coercion failure
+# column3 has 2 fields but column4 has only 1 field
+query error DataFusion error: type_coercion\ncaused by\nError during planning: 
Failed to coerce then .* and else .* to common types in CASE WHEN expression
 SELECT
   case
     when column1 > 0 then column3
diff --git a/datafusion/sqllogictest/test_files/struct.slt 
b/datafusion/sqllogictest/test_files/struct.slt
index a91a5e7f87..9b1668e58f 100644
--- a/datafusion/sqllogictest/test_files/struct.slt
+++ b/datafusion/sqllogictest/test_files/struct.slt
@@ -492,18 +492,6 @@ Struct("r": Utf8, "c": Float64)
 statement ok
 drop table t;
 
-statement ok
-create table t as values({r: 'a', c: 1}), ({c: 2.3, r: 'b'});
-
-query ?
-select * from t;
-----
-{c: 1.0, r: a}
-{c: 2.3, r: b}
-
-statement ok
-drop table t;
-
 ##################################
 ## Test Coalesce with Struct
 ##################################
@@ -562,24 +550,12 @@ Struct("a": Float32, "b": Utf8View)
 statement ok
 drop table t;
 
-# row() with incorrect order
+# row() with incorrect order - row() is positional, not name-based
 statement error DataFusion error: Optimizer rule 'simplify_expressions' 
failed[\s\S]*Arrow error: Cast error: Cannot cast string 'blue' to value of 
Float32 type
 create table t(a struct(r varchar, c int), b struct(r varchar, c float)) as 
values
     (row('red', 1), row(2.3, 'blue')),
     (row('purple', 1), row('green', 2.3));
 
-# out of order struct literal
-statement ok
-create table t(a struct(r varchar, c int)) as values ({r: 'a', c: 1}), ({c: 2, 
r: 'b'});
-
-query ?
-select * from t;
-----
-{r: a, c: 1}
-{r: b, c: 2}
-
-statement ok
-drop table t;
 
 ##################################
 ## Test Array of Struct
@@ -590,11 +566,6 @@ select [{r: 'a', c: 1}, {r: 'b', c: 2}];
 ----
 [{r: a, c: 1}, {r: b, c: 2}]
 
-# Create a list of struct with different field types
-query ?
-select [{r: 'a', c: 1}, {c: 2, r: 'b'}];
-----
-[{c: 1, r: a}, {c: 2, r: b}]
 
 statement ok
 create table t(a struct(r varchar, c int), b struct(r varchar, c float)) as 
values (row('a', 1), row('b', 2.3));
@@ -607,18 +578,6 @@ List(Struct("r": Utf8View, "c": Float32))
 statement ok
 drop table t;
 
-# create table with different struct type is fine
-statement ok
-create table t(a struct(r varchar, c int), b struct(c float, r varchar)) as 
values (row('a', 1), row(2.3, 'b'));
-
-# create array with different struct type should be cast
-query T
-select arrow_typeof([a, b]) from t;
-----
-List(Struct("c": Float32, "r": Utf8View))
-
-statement ok
-drop table t;
 
 statement ok
 create table t(a struct(r varchar, c int, g float), b struct(r varchar, c 
float, g int)) as values (row('a', 1, 2.3), row('b', 2.3, 2));
@@ -845,3 +804,864 @@ NULL
 
 statement ok
 drop table nullable_parent_test;
+
+# Test struct casting with field reordering - string fields
+query ?
+SELECT CAST({b: 'b_value', a: 'a_value'} AS STRUCT(a VARCHAR, b VARCHAR));
+----
+{a: a_value, b: b_value}
+
+# Test struct casting with field reordering - integer fields
+query ?
+SELECT CAST({b: 3, a: 4} AS STRUCT(a INT, b INT));
+----
+{a: 4, b: 3}
+
+# Test with type casting AND field reordering
+query ?
+SELECT CAST({b: 3, a: 4} AS STRUCT(a BIGINT, b INT));
+----
+{a: 4, b: 3}
+
+# Test positional casting when there is no name overlap
+query ?
+SELECT CAST(struct(1, 'x') AS STRUCT(a INT, b VARCHAR));
+----
+{a: 1, b: x}
+
+# Test with missing field - should insert nulls
+query ?
+SELECT CAST({a: 1} AS STRUCT(a INT, b INT));
+----
+{a: 1, b: NULL}
+
+# Test with extra source field - should be ignored
+query ?
+SELECT CAST({a: 1, b: 2, extra: 3} AS STRUCT(a INT, b INT));
+----
+{a: 1, b: 2}
+
+# Test no overlap with mismatched field count - should fail because no field 
names match
+statement error DataFusion error: (Plan error|Error during planning|This 
feature is not implemented): (Cannot cast struct: at least one field name must 
match between source and target|Cannot cast struct with 3 fields to 2 fields 
without name overlap|Unsupported CAST from Struct)
+SELECT CAST(struct(1, 'x', 'y') AS STRUCT(a INT, b VARCHAR));
+
+# Test nested struct with field reordering
+query ?
+SELECT CAST(
+  {inner: {y: 2, x: 1}}
+  AS STRUCT(inner STRUCT(x INT, y INT))
+);
+----
+{inner: {x: 1, y: 2}}
+
+# Test field reordering with table data
+statement ok
+CREATE TABLE struct_reorder_test (
+  data STRUCT(b INT, a VARCHAR)
+) AS VALUES
+  (struct(100, 'first')),
+  (struct(200, 'second')),
+  (struct(300, 'third'))
+;
+
+query ?
+SELECT CAST(data AS STRUCT(a VARCHAR, b INT)) AS casted_data FROM 
struct_reorder_test ORDER BY data['b'];
+----
+{a: first, b: 100}
+{a: second, b: 200}
+{a: third, b: 300}
+
+statement ok
+drop table struct_reorder_test;
+
+# Test casting struct with multiple levels of nesting and reordering
+query ?
+SELECT CAST(
+  {level1: {z: 100, y: 'inner', x: 1}}
+  AS STRUCT(level1 STRUCT(x INT, y VARCHAR, z INT))
+);
+----
+{level1: {x: 1, y: inner, z: 100}}
+
+# Test field reordering with nulls in source
+query ?
+SELECT CAST(
+  {b: NULL::INT, a: 42}
+  AS STRUCT(a INT, b INT)
+);
+----
+{a: 42, b: NULL}
+
+# Test casting preserves struct-level nulls
+query ?
+SELECT CAST(NULL::STRUCT(b INT, a INT) AS STRUCT(a INT, b INT));
+----
+NULL
+
+############################
+# Implicit Coercion Tests with CREATE TABLE AS VALUES
+############################
+
+# Test implicit coercion with same field order, different types
+statement ok
+create table t as values({r: 'a', c: 1}), ({r: 'b', c: 2.3});
+
+query T
+select arrow_typeof(column1) from t limit 1;
+----
+Struct("r": Utf8, "c": Float64)
+
+query ?
+select * from t order by column1.r;
+----
+{r: a, c: 1.0}
+{r: b, c: 2.3}
+
+statement ok
+drop table t;
+
+# Test implicit coercion with nullable fields (same order)
+statement ok
+create table t as values({a: 1, b: 'x'}), ({a: 2, b: 'y'});
+
+query T
+select arrow_typeof(column1) from t limit 1;
+----
+Struct("a": Int64, "b": Utf8)
+
+query ?
+select * from t order by column1.a;
+----
+{a: 1, b: x}
+{a: 2, b: y}
+
+statement ok
+drop table t;
+
+# Test implicit coercion with nested structs (same field order)
+statement ok
+create table t as 
+  select {outer: {x: 1, y: 2}} as column1
+  union all
+  select {outer: {x: 3, y: 4}};
+
+query T
+select arrow_typeof(column1) from t limit 1;
+----
+Struct("outer": Struct("x": Int64, "y": Int64))
+
+query ?
+select column1 from t order by column1.outer.x;
+----
+{outer: {x: 1, y: 2}}
+{outer: {x: 3, y: 4}}
+
+statement ok
+drop table t;
+
+# Test implicit coercion with type widening (Int32 -> Int64)
+statement ok
+create table t as values({id: 1, val: 100}), ({id: 2, val: 
9223372036854775807});
+
+query T
+select arrow_typeof(column1) from t limit 1;
+----
+Struct("id": Int64, "val": Int64)
+
+query ?
+select * from t order by column1.id;
+----
+{id: 1, val: 100}
+{id: 2, val: 9223372036854775807}
+
+statement ok
+drop table t;
+
+# Test implicit coercion with nested struct and type coercion
+statement ok
+create table t as 
+  select {name: 'Alice', data: {score: 100, active: true}} as column1
+  union all
+  select {name: 'Bob', data: {score: 200, active: false}};
+
+query T
+select arrow_typeof(column1) from t limit 1;
+----
+Struct("name": Utf8, "data": Struct("score": Int64, "active": Boolean))
+
+query ?
+select column1 from t order by column1.name;
+----
+{name: Alice, data: {score: 100, active: true}}
+{name: Bob, data: {score: 200, active: false}}
+
+statement ok
+drop table t;
+
+############################
+# Field Reordering Tests (using explicit CAST)
+############################
+
+# Test explicit cast with field reordering in VALUES - basic case
+query ?
+select CAST({c: 2.3, r: 'b'} AS STRUCT(r VARCHAR, c FLOAT));
+----
+{r: b, c: 2.3}
+
+# Test explicit cast with field reordering - multiple rows
+query ?
+select * from (values 
+  (CAST({c: 1, r: 'a'} AS STRUCT(r VARCHAR, c FLOAT))),
+  (CAST({c: 2.3, r: 'b'} AS STRUCT(r VARCHAR, c FLOAT)))
+) order by column1.r;
+----
+{r: a, c: 1.0}
+{r: b, c: 2.3}
+
+# Test table with explicit cast for field reordering
+statement ok
+create table t as select CAST({c: 1, r: 'a'} AS STRUCT(r VARCHAR, c FLOAT)) as 
s
+union all
+select CAST({c: 2.3, r: 'b'} AS STRUCT(r VARCHAR, c FLOAT));
+
+query T
+select arrow_typeof(s) from t limit 1;
+----
+Struct("r": Utf8View, "c": Float32)
+
+query ?
+select * from t order by s.r;
+----
+{r: a, c: 1.0}
+{r: b, c: 2.3}
+
+statement ok
+drop table t;
+
+# Test field reordering with nullable fields using CAST
+query ?
+select CAST({b: NULL, a: 42} AS STRUCT(a INT, b INT));
+----
+{a: 42, b: NULL}
+
+# Test field reordering with nested structs using CAST
+query ?
+select CAST({outer: {y: 4, x: 3}} AS STRUCT(outer STRUCT(x INT, y INT)));
+----
+{outer: {x: 3, y: 4}}
+
+# Test complex nested field reordering
+query ?
+select CAST(
+  {data: {active: false, score: 200}, name: 'Bob'}
+  AS STRUCT(name VARCHAR, data STRUCT(score INT, active BOOLEAN))
+);
+----
+{name: Bob, data: {score: 200, active: false}}
+
+############################
+# Array Literal Tests with Struct Field Reordering (Implicit Coercion)
+############################
+
+# Test array literal with reordered struct fields - implicit coercion by name
+# Field order in unified schema is determined during type coercion
+query ?
+select [{r: 'a', c: 1}, {c: 2.3, r: 'b'}];
+----
+[{c: 1.0, r: a}, {c: 2.3, r: b}]
+
+# Test array literal with same-named fields but different order
+# Fields are reordered during coercion
+query ?
+select [{a: 1, b: 2}, {b: 3, a: 4}];
+----
+[{b: 2, a: 1}, {b: 3, a: 4}]
+
+# Test array literal with explicit cast to unify struct schemas with partial 
overlap
+# Use CAST to explicitly unify schemas when fields don't match completely
+query ?
+select [
+  CAST({a: 1, b: 2} AS STRUCT(a INT, b INT, c INT)),
+  CAST({b: 3, c: 4} AS STRUCT(a INT, b INT, c INT))
+];
+----
+[{a: 1, b: 2, c: NULL}, {a: NULL, b: 3, c: 4}]
+
+# Test NULL handling in array literals with reordered but matching fields
+query ?
+select [{a: NULL, b: 1}, {b: 2, a: NULL}];
+----
+[{b: 1, a: NULL}, {b: 2, a: NULL}]
+
+# Verify arrow_typeof for array with reordered struct fields
+# The unified schema type follows the coercion order
+query T
+select arrow_typeof([{x: 1, y: 2}, {y: 3, x: 4}]);
+----
+List(Struct("y": Int64, "x": Int64))
+
+# Test array of structs with matching nested fields in different order
+# Inner nested fields are also reordered during coercion
+query ?
+select [
+  {id: 1, info: {name: 'Alice', age: 30}},
+  {info: {age: 25, name: 'Bob'}, id: 2}
+];
+----
+[{info: {age: 30, name: Alice}, id: 1}, {info: {age: 25, name: Bob}, id: 2}]
+
+# Test nested arrays with matching struct fields (different order)
+query ?
+select [[{x: 1, y: 2}], [{y: 4, x: 3}]];
+----
+[[{x: 1, y: 2}], [{x: 3, y: 4}]]
+
+# Test array literal with float type coercion across elements
+query ?
+select [{val: 1}, {val: 2.5}];
+----
+[{val: 1.0}, {val: 2.5}]
+
+############################
+# Dynamic Array Construction Tests (from Table Columns)
+############################
+
+# Setup test table with struct columns for dynamic array construction
+statement ok
+create table t_complete_overlap (
+  s1 struct(x int, y int),
+  s2 struct(y int, x int)
+) as values
+  ({x: 1, y: 2}, {y: 3, x: 4}),
+  ({x: 5, y: 6}, {y: 7, x: 8});
+
+# Test 1: Complete overlap - same fields, different order
+# Verify arrow_typeof for dynamically created array
+query T
+select arrow_typeof([s1, s2]) from t_complete_overlap limit 1;
+----
+List(Struct("y": Int32, "x": Int32))
+
+# Verify values are correctly mapped by name in the array
+# Field order follows the second column's field order
+query ?
+select [s1, s2] from t_complete_overlap order by s1.x;
+----
+[{y: 2, x: 1}, {y: 3, x: 4}]
+[{y: 6, x: 5}, {y: 7, x: 8}]
+
+statement ok
+drop table t_complete_overlap;
+
+# Test 2: Partial overlap - some shared fields between columns
+# Note: Columns must have the exact same field set for array construction to 
work
+# Test with identical field set (all fields present in both columns)
+statement ok
+create table t_partial_overlap (
+  col_a struct(name VARCHAR, age int, active boolean),
+  col_b struct(age int, name VARCHAR, active boolean)
+) as values
+  ({name: 'Alice', age: 30, active: true}, {age: 25, name: 'Bob', active: 
false}),
+  ({name: 'Charlie', age: 35, active: true}, {age: 40, name: 'Diana', active: 
false});
+
+# Verify unified type includes all fields from both structs
+query T
+select arrow_typeof([col_a, col_b]) from t_partial_overlap limit 1;
+----
+List(Struct("age": Int32, "name": Utf8View, "active": Boolean))
+
+# Verify values are correctly mapped by name in the array
+# Field order follows the second column's field order
+query ?
+select [col_a, col_b] from t_partial_overlap order by col_a.name;
+----
+[{age: 30, name: Alice, active: true}, {age: 25, name: Bob, active: false}]
+[{age: 35, name: Charlie, active: true}, {age: 40, name: Diana, active: false}]
+
+statement ok
+drop table t_partial_overlap;
+
+# Test 3: Complete field set matching (no CAST needed)
+# Schemas already align; confirm unified type and values
+statement ok
+create table t_with_cast (
+  col_x struct(id int, description VARCHAR),
+  col_y struct(id int, description VARCHAR)
+) as values
+  ({id: 1, description: 'First'}, {id: 10, description: 'First Value'}),
+  ({id: 2, description: 'Second'}, {id: 20, description: 'Second Value'});
+
+# Verify type unification with all fields
+query T
+select arrow_typeof([col_x, col_y]) from t_with_cast limit 1;
+----
+List(Struct("id": Int32, "description": Utf8View))
+
+# Verify values remain aligned by name
+query ?
+select [col_x, col_y] from t_with_cast order by col_x.id;
+----
+[{id: 1, description: First}, {id: 10, description: First Value}]
+[{id: 2, description: Second}, {id: 20, description: Second Value}]
+
+statement ok
+drop table t_with_cast;
+
+# Test 4: Explicit CAST for partial field overlap scenarios
+# When columns have different field sets, use explicit CAST to unify schemas
+query ?
+select [
+  CAST({id: 1} AS STRUCT(id INT, description VARCHAR)),
+  CAST({id: 10, description: 'Value'} AS STRUCT(id INT, description VARCHAR))
+];
+----
+[{id: 1, description: NULL}, {id: 10, description: Value}]
+
+# Test 5: Complex nested structs with field reordering
+# Nested fields must have the exact same field set for array construction
+statement ok
+create table t_nested (
+  col_1 struct(id int, outer struct(x int, y int)),
+  col_2 struct(id int, outer struct(x int, y int))
+) as values
+  ({id: 100, outer: {x: 1, y: 2}}, {id: 101, outer: {x: 4, y: 3}}),
+  ({id: 200, outer: {x: 5, y: 6}}, {id: 201, outer: {x: 8, y: 7}});
+
+# Verify nested struct in unified schema
+query T
+select arrow_typeof([col_1, col_2]) from t_nested limit 1;
+----
+List(Struct("id": Int32, "outer": Struct("x": Int32, "y": Int32)))
+
+# Verify nested field values are correctly mapped
+query ?
+select [col_1, col_2] from t_nested order by col_1.id;
+----
+[{id: 100, outer: {x: 1, y: 2}}, {id: 101, outer: {x: 4, y: 3}}]
+[{id: 200, outer: {x: 5, y: 6}}, {id: 201, outer: {x: 8, y: 7}}]
+
+statement ok
+drop table t_nested;
+
+# Test 6: NULL handling with matching field sets
+statement ok
+create table t_nulls (
+  col_a struct(val int, flag boolean),
+  col_b struct(val int, flag boolean)
+) as values
+  ({val: 1, flag: true}, {val: 10, flag: false}),
+  ({val: NULL, flag: false}, {val: NULL, flag: true});
+
+# Verify NULL values are preserved
+query ?
+select [col_a, col_b] from t_nulls order by col_a.val;
+----
+[{val: 1, flag: true}, {val: 10, flag: false}]
+[{val: NULL, flag: false}, {val: NULL, flag: true}]
+
+statement ok
+drop table t_nulls;
+
+# Test 7: Multiple columns with complete field matching
+statement ok
+create table t_multi (
+  col1 struct(a int, b int, c int),
+  col2 struct(a int, b int, c int)
+) as values
+  ({a: 1, b: 2, c: 3}, {a: 10, b: 20, c: 30}),
+  ({a: 4, b: 5, c: 6}, {a: 40, b: 50, c: 60});
+
+# Verify array with complete field matching
+query T
+select arrow_typeof([col1, col2]) from t_multi limit 1;
+----
+List(Struct("a": Int32, "b": Int32, "c": Int32))
+
+# Verify values are correctly unified
+query ?
+select [col1, col2] from t_multi order by col1.a;
+----
+[{a: 1, b: 2, c: 3}, {a: 10, b: 20, c: 30}]
+[{a: 4, b: 5, c: 6}, {a: 40, b: 50, c: 60}]
+
+statement ok
+drop table t_multi;
+
+############################
+# Comprehensive Implicit Struct Coercion Suite
+############################
+
+# Test 1: VALUES clause with field reordering coerced by name into declared 
schema
+statement ok
+create table implicit_values_reorder (
+  s struct(a int, b int)
+) as values
+  ({a: 1, b: 2}),
+  ({b: 3, a: 4});
+
+query T
+select arrow_typeof(s) from implicit_values_reorder limit 1;
+----
+Struct("a": Int32, "b": Int32)
+
+query ?
+select s from implicit_values_reorder order by s.a;
+----
+{a: 1, b: 2}
+{a: 4, b: 3}
+
+statement ok
+drop table implicit_values_reorder;
+
+# Test 2: Array literal coercion with reordered struct fields
+query IIII
+select 
+  [{a: 1, b: 2}, {b: 3, a: 4}][1]['a'],
+  [{a: 1, b: 2}, {b: 3, a: 4}][1]['b'],
+  [{a: 1, b: 2}, {b: 3, a: 4}][2]['a'],
+  [{a: 1, b: 2}, {b: 3, a: 4}][2]['b'];
+----
+1 2 4 3
+
+# Test 3: Array construction from columns with reordered struct fields
+statement ok
+create table struct_columns_order (
+  s1 struct(a int, b int),
+  s2 struct(b int, a int)
+) as values
+  ({a: 1, b: 2}, {b: 3, a: 4}),
+  ({a: 5, b: 6}, {b: 7, a: 8});
+
+query IIII
+select 
+  [s1, s2][1]['a'],
+  [s1, s2][1]['b'],
+  [s1, s2][2]['a'],
+  [s1, s2][2]['b']
+from struct_columns_order
+order by s1['a'];
+----
+1 2 4 3
+5 6 8 7
+
+statement ok
+drop table struct_columns_order;
+
+# Test 4: UNION with struct field reordering
+query II
+select s['a'], s['b']
+from (
+  select {a: 1, b: 2} as s
+  union all
+  select {b: 3, a: 4} as s
+) t
+order by s['a'];
+----
+1 2
+4 3
+
+# Test 5: CTE with struct coercion across branches
+query II
+with 
+  t1 as (select {a: 1, b: 2} as s),
+  t2 as (select {b: 3, a: 4} as s)
+select t1.s['a'], t1.s['b'] from t1
+union all
+select t2.s['a'], t2.s['b'] from t2
+order by 1;
+----
+1 2
+4 3
+
+# Test 6: Struct aggregation retains name-based mapping
+statement ok
+create table agg_structs_reorder (
+  k int,
+  s struct(x int, y int)
+) as values
+  (1, {x: 1, y: 2}),
+  (1, {y: 3, x: 4}),
+  (2, {x: 5, y: 6});
+
+query I?
+select k, array_agg(s) from agg_structs_reorder group by k order by k;
+----
+1 [{x: 1, y: 2}, {x: 4, y: 3}]
+2 [{x: 5, y: 6}]
+
+statement ok
+drop table agg_structs_reorder;
+
+# Test 7: Nested struct coercion with reordered inner fields
+query IIII
+with nested as (
+  select [{outer: {inner: 1, value: 2}}, {outer: {value: 3, inner: 4}}] as arr
+)
+select 
+  arr[1]['outer']['inner'],
+  arr[1]['outer']['value'],
+  arr[2]['outer']['inner'],
+  arr[2]['outer']['value']
+from nested;
+----
+1 2 4 3
+
+# Test 8: Partial name overlap - currently errors (field count mismatch 
detected)
+# This is a documented limitation: structs must have exactly same field set 
for coercion
+query error DataFusion error: Error during planning: Inconsistent data type 
across values list
+select column1 from (values ({a: 1, b: 2}), ({b: 3, c: 4})) order by 
column1['a'];
+
+# Negative test: mismatched struct field counts are rejected (documented 
limitation)
+query error DataFusion error: .*
+select [{a: 1}, {a: 2, b: 3}];
+
+# Test 9: INSERT with name-based struct coercion into target schema
+statement ok
+create table target_struct_insert (s struct(a int, b int));
+
+statement ok
+insert into target_struct_insert values ({b: 1, a: 2});
+
+query ?
+select s from target_struct_insert;
+----
+{a: 2, b: 1}
+
+statement ok
+drop table target_struct_insert;
+
+# Test 10: CASE expression with different struct field orders
+query II
+select 
+  (case when true then {a: 1, b: 2} else {b: 3, a: 4} end)['a'] as a_val,
+  (case when true then {a: 1, b: 2} else {b: 3, a: 4} end)['b'] as b_val;
+----
+1 2
+
+############################
+# JOIN Coercion Tests
+############################
+
+# Test: Struct coercion in JOIN ON condition
+statement ok
+create table t_left (
+  id int,
+  s struct(x int, y int)
+) as values
+  (1, {x: 1, y: 2}),
+  (2, {x: 3, y: 4});
+
+statement ok
+create table t_right (
+  id int,
+  s struct(y int, x int)
+) as values
+  (1, {y: 2, x: 1}),
+  (2, {y: 4, x: 3});
+
+# JOIN on reordered struct fields - matched by name
+query IIII
+select t_left.id, t_left.s['x'], t_left.s['y'], t_right.id
+from t_left
+join t_right on t_left.s = t_right.s
+order by t_left.id;
+----
+1 1 2 1
+2 3 4 2
+
+statement ok
+drop table t_left;
+
+statement ok
+drop table t_right;
+
+# Test: Struct coercion with filtered JOIN
+statement ok
+create table orders (
+  order_id int,
+  customer struct(name varchar, id int)
+) as values
+  (1, {name: 'Alice', id: 100}),
+  (2, {name: 'Bob', id: 101}),
+  (3, {name: 'Charlie', id: 102});
+
+statement ok
+create table customers (
+  customer_id int,
+  info struct(id int, name varchar)
+) as values
+  (100, {id: 100, name: 'Alice'}),
+  (101, {id: 101, name: 'Bob'}),
+  (103, {id: 103, name: 'Diana'});
+
+# Join with struct field reordering - names matched, not positions
+query I
+select count(*) from orders
+join customers on orders.customer = customers.info
+where orders.order_id <= 2;
+----
+2
+
+statement ok
+drop table orders;
+
+statement ok
+drop table customers;
+
+############################
+# WHERE Predicate Coercion Tests
+############################
+
+# Test: Struct equality in WHERE clause with field reordering
+statement ok
+create table t_where (
+  id int,
+  s struct(x int, y int)
+) as values
+  (1, {x: 1, y: 2}),
+  (2, {x: 3, y: 4}),
+  (3, {x: 1, y: 2});
+
+# WHERE clause with struct comparison - coerced by name
+query I
+select id from t_where
+where s = {y: 2, x: 1}
+order by id;
+----
+1
+3
+
+statement ok
+drop table t_where;
+
+# Test: Struct IN clause with reordering
+statement ok
+create table t_in (
+  id int,
+  s struct(a int, b varchar)
+) as values
+  (1, {a: 1, b: 'x'}),
+  (2, {a: 2, b: 'y'}),
+  (3, {a: 1, b: 'x'});
+
+# IN clause with reordered struct literals
+query I
+select id from t_in
+where s in ({b: 'x', a: 1}, {b: 'y', a: 2})
+order by id;
+----
+1
+2
+3
+
+statement ok
+drop table t_in;
+
+# Test: Struct BETWEEN (not supported, but documents limitation)
+# Structs don't support BETWEEN, but can use comparison operators
+
+statement ok
+create table t_between (
+  id int,
+  s struct(val int)
+) as values
+  (1, {val: 10}),
+  (2, {val: 20}),
+  (3, {val: 30});
+
+# Comparison via field extraction works
+query I
+select id from t_between
+where s['val'] >= 20
+order by id;
+----
+2
+3
+
+statement ok
+drop table t_between;
+
+############################
+# Window Function Coercion Tests
+############################
+
+# Test: Struct in window function PARTITION BY
+statement ok
+create table t_window (
+  id int,
+  s struct(category int, value int)
+) as values
+  (1, {category: 1, value: 10}),
+  (2, {category: 1, value: 20}),
+  (3, {category: 2, value: 30}),
+  (4, {category: 2, value: 40});
+
+# Window partition on struct field via extraction
+query III
+select 
+  id,
+  s['value'],
+  row_number() over (partition by s['category'] order by s['value'])
+from t_window
+order by id;
+----
+1 10 1
+2 20 2
+3 30 1
+4 40 2
+
+statement ok
+drop table t_window;
+
+# Test: Struct in window function ORDER BY with coercion
+statement ok
+create table t_rank (
+  id int,
+  s struct(rank_val int, group_id int)
+) as values
+  (1, {rank_val: 10, group_id: 1}),
+  (2, {rank_val: 20, group_id: 1}),
+  (3, {rank_val: 15, group_id: 2});
+
+# Window ranking with struct field extraction
+query III
+select 
+  id,
+  s['rank_val'],
+  rank() over (partition by s['group_id'] order by s['rank_val'])
+from t_rank
+order by id;
+----
+1 10 1
+2 20 2
+3 15 1
+
+statement ok
+drop table t_rank;
+
+# Test: Aggregate function with struct coercion across window partitions
+statement ok
+create table t_agg_window (
+  id int,
+  partition_id int,
+  s struct(amount int)
+) as values
+  (1, 1, {amount: 100}),
+  (2, 1, {amount: 200}),
+  (3, 2, {amount: 150});
+
+# Running sum via extracted struct field
+query III
+select 
+  id,
+  partition_id,
+  sum(s['amount']) over (partition by partition_id order by id)
+from t_agg_window
+order by id;
+----
+1 1 100
+2 1 300
+3 2 150
+
+statement ok
+drop table t_agg_window;
\ No newline at end of file
diff --git a/docs/source/user-guide/sql/index.rst 
b/docs/source/user-guide/sql/index.rst
index a13d40334b..f1fef45f70 100644
--- a/docs/source/user-guide/sql/index.rst
+++ b/docs/source/user-guide/sql/index.rst
@@ -22,6 +22,7 @@ SQL Reference
    :maxdepth: 2
 
    data_types
+   struct_coercion
    select
    subqueries
    ddl
diff --git a/docs/source/user-guide/sql/struct_coercion.md 
b/docs/source/user-guide/sql/struct_coercion.md
new file mode 100644
index 0000000000..d2a32fcee2
--- /dev/null
+++ b/docs/source/user-guide/sql/struct_coercion.md
@@ -0,0 +1,354 @@
+<!---
+  Licensed to the Apache Software Foundation (ASF) under one
+  or more contributor license agreements.  See the NOTICE file
+  distributed with this work for additional information
+  regarding copyright ownership.  The ASF licenses this file
+  to you under the Apache License, Version 2.0 (the
+  "License"); you may not use this file except in compliance
+  with the License.  You may obtain a copy of the License at
+
+    http://www.apache.org/licenses/LICENSE-2.0
+
+  Unless required by applicable law or agreed to in writing,
+  software distributed under the License is distributed on an
+  "AS IS" BASIS, WITHOUT WARRANTIES OR CONDITIONS OF ANY
+  KIND, either express or implied.  See the License for the
+  specific language governing permissions and limitations
+  under the License.
+-->
+
+# Struct Type Coercion and Field Mapping
+
+DataFusion uses **name-based field mapping** when coercing struct types across 
different operations. This document explains how struct coercion works, when it 
applies, and how to handle NULL fields.
+
+## Overview: Name-Based vs Positional Mapping
+
+When combining structs from different sources (e.g., in UNION, array 
construction, or JOINs), DataFusion matches struct fields by **name** rather 
than by **position**. This provides more robust and predictable behavior 
compared to positional matching.
+
+### Example: Field Reordering is Handled Transparently
+
+```sql
+-- These two structs have the same fields in different order
+SELECT [{a: 1, b: 2}, {b: 3, a: 4}];
+
+-- Result: Field names matched, values unified
+-- [{"a": 1, "b": 2}, {"a": 4, "b": 3}]
+```
+
+## Coercion Paths Using Name-Based Matching
+
+The following query operations use name-based field mapping for struct 
coercion:
+
+### 1. Array Literal Construction
+
+When creating array literals with struct elements that have different field 
orders:
+
+```sql
+-- Structs with reordered fields in array literal
+SELECT [{x: 1, y: 2}, {y: 3, x: 4}];
+
+-- Unified type: List(Struct("x": Int32, "y": Int32))
+-- Values: [{"x": 1, "y": 2}, {"x": 4, "y": 3}]
+```
+
+**When it applies:**
+
+- Array literals with struct elements: `[{...}, {...}]`
+- Nested arrays with structs: `[[{x: 1}, {x: 2}]]`
+
+### 2. Array Construction from Columns
+
+When constructing arrays from table columns with different struct schemas:
+
+```sql
+CREATE TABLE t_left (s struct(x int, y int)) AS VALUES ({x: 1, y: 2});
+CREATE TABLE t_right (s struct(y int, x int)) AS VALUES ({y: 3, x: 4});
+
+-- Dynamically constructs unified array schema
+SELECT [t_left.s, t_right.s] FROM t_left JOIN t_right;
+
+-- Result: [{"x": 1, "y": 2}, {"x": 4, "y": 3}]
+```
+
+**When it applies:**
+
+- Array construction with column references: `[col1, col2]`
+- Array construction in joins with matching field names
+
+### 3. UNION Operations
+
+When combining query results with different struct field orders:
+
+```sql
+SELECT {a: 1, b: 2} as s
+UNION ALL
+SELECT {b: 3, a: 4} as s;
+
+-- Result: {"a": 1, "b": 2} and {"a": 4, "b": 3}
+```
+
+**When it applies:**
+
+- UNION ALL with structs: field names matched across branches
+- UNION (deduplicated) with structs
+
+### 4. Common Table Expressions (CTEs)
+
+When multiple CTEs produce structs with different field orders that are 
combined:
+
+```sql
+WITH
+  t1 AS (SELECT {a: 1, b: 2} as s),
+  t2 AS (SELECT {b: 3, a: 4} as s)
+SELECT s FROM t1
+UNION ALL
+SELECT s FROM t2;
+
+-- Result: Field names matched across CTEs
+```
+
+### 5. VALUES Clauses
+
+When creating tables or temporary results with struct values in different 
field orders:
+
+```sql
+CREATE TABLE t AS VALUES ({a: 1, b: 2}), ({b: 3, a: 4});
+
+-- Table schema unified: struct(a: int, b: int)
+-- Values: {a: 1, b: 2} and {a: 4, b: 3}
+```
+
+### 6. JOIN Operations
+
+When joining tables where the JOIN condition involves structs with different 
field orders:
+
+```sql
+CREATE TABLE orders (customer struct(name varchar, id int));
+CREATE TABLE customers (info struct(id int, name varchar));
+
+-- Join matches struct fields by name
+SELECT * FROM orders
+JOIN customers ON orders.customer = customers.info;
+```
+
+### 7. Aggregate Functions
+
+When collecting structs with different field orders using aggregate functions 
like `array_agg`:
+
+```sql
+SELECT array_agg(s) FROM (
+  SELECT {x: 1, y: 2} as s
+  UNION ALL
+  SELECT {y: 3, x: 4} as s
+) t
+GROUP BY category;
+
+-- Result: Array of structs with unified field order
+```
+
+### 8. Window Functions
+
+When using window functions with struct expressions having different field 
orders:
+
+```sql
+SELECT
+  id,
+  row_number() over (partition by s order by id) as rn
+FROM (
+  SELECT {category: 1, value: 10} as s, 1 as id
+  UNION ALL
+  SELECT {value: 20, category: 1} as s, 2 as id
+);
+
+-- Fields matched by name in PARTITION BY clause
+```
+
+## NULL Handling for Missing Fields
+
+When structs have different field sets, missing fields are filled with 
**NULL** values during coercion.
+
+### Example: Partial Field Overlap
+
+```sql
+-- Struct in first position has fields: a, b
+-- Struct in second position has fields: b, c
+-- Unified schema includes all fields: a, b, c
+
+SELECT [
+  CAST({a: 1, b: 2} AS STRUCT(a INT, b INT, c INT)),
+  CAST({b: 3, c: 4} AS STRUCT(a INT, b INT, c INT))
+];
+
+-- Result:
+-- [
+--   {"a": 1, "b": 2, "c": NULL},
+--   {"a": NULL, "b": 3, "c": 4}
+-- ]
+```
+
+### Limitations
+
+**Field count must match exactly.** If structs have different numbers of 
fields and their field names don't completely overlap, the query will fail:
+
+```sql
+-- This fails because field sets don't match:
+-- t_left has {x, y} but t_right has {x, y, z}
+SELECT [t_left.s, t_right.s] FROM t_left JOIN t_right;
+-- Error: Cannot coerce struct with mismatched field counts
+```
+
+**Workaround: Use explicit CAST**
+
+To handle partial field overlap, explicitly cast structs to a unified schema:
+
+```sql
+SELECT [
+  CAST(t_left.s AS STRUCT(x INT, y INT, z INT)),
+  CAST(t_right.s AS STRUCT(x INT, y INT, z INT))
+] FROM t_left JOIN t_right;
+```
+
+## Migration Guide: From Positional to Name-Based Matching
+
+If you have existing code that relied on **positional** struct field matching, 
you may need to update it.
+
+### Example: Query That Changes Behavior
+
+**Old behavior (positional):**
+
+```sql
+-- These would have been positionally mapped (left-to-right)
+SELECT [{x: 1, y: 2}, {y: 3, x: 4}];
+-- Old result (positional): [{"x": 1, "y": 2}, {"y": 3, "x": 4}]
+```
+
+**New behavior (name-based):**
+
+```sql
+-- Now uses name-based matching
+SELECT [{x: 1, y: 2}, {y: 3, x: 4}];
+-- New result (by name): [{"x": 1, "y": 2}, {"x": 4, "y": 3}]
+```
+
+### Migration Steps
+
+1. **Review struct operations** - Look for queries that combine structs from 
different sources
+2. **Check field names** - Verify that field names match as expected (not 
positions)
+3. **Test with new coercion** - Run queries and verify the results match your 
expectations
+4. **Handle field reordering** - If you need specific field orders, use 
explicit CAST operations
+
+### Using Explicit CAST for Compatibility
+
+If you need precise control over struct field order and types, use explicit 
`CAST`:
+
+```sql
+-- Guarantee specific field order and types
+SELECT CAST({b: 3, a: 4} AS STRUCT(a INT, b INT));
+-- Result: {"a": 4, "b": 3}
+```
+
+## Best Practices
+
+### 1. Be Explicit with Schema Definitions
+
+When joining or combining structs, define target schemas explicitly:
+
+```sql
+-- Good: explicit schema definition
+SELECT CAST(data AS STRUCT(id INT, name VARCHAR, active BOOLEAN))
+FROM external_source;
+```
+
+### 2. Use Named Struct Constructors
+
+Prefer named struct constructors for clarity:
+
+```sql
+-- Good: field names are explicit
+SELECT named_struct('id', 1, 'name', 'Alice', 'active', true);
+
+-- Or using struct literal syntax
+SELECT {id: 1, name: 'Alice', active: true};
+```
+
+### 3. Test Field Mappings
+
+Always verify that field mappings work as expected:
+
+```sql
+-- Use arrow_typeof to verify unified schema
+SELECT arrow_typeof([{x: 1, y: 2}, {y: 3, x: 4}]);
+-- Result: List(Struct("x": Int32, "y": Int32))
+```
+
+### 4. Handle Partial Field Overlap Explicitly
+
+When combining structs with partial field overlap, use explicit CAST:
+
+```sql
+-- Instead of relying on implicit coercion
+SELECT [
+  CAST(left_struct AS STRUCT(x INT, y INT, z INT)),
+  CAST(right_struct AS STRUCT(x INT, y INT, z INT))
+];
+```
+
+### 5. Document Struct Schemas
+
+In complex queries, document the expected struct schemas:
+
+```sql
+-- Expected schema: {customer_id: INT, name: VARCHAR, age: INT}
+SELECT {
+  customer_id: c.id,
+  name: c.name,
+  age: c.age
+} as customer_info
+FROM customers c;
+```
+
+## Error Messages and Troubleshooting
+
+### "Cannot coerce struct with different field counts"
+
+**Cause:** Trying to combine structs with different numbers of fields.
+
+**Solution:**
+
+```sql
+-- Use explicit CAST to handle missing fields
+SELECT [
+  CAST(struct1 AS STRUCT(a INT, b INT, c INT)),
+  CAST(struct2 AS STRUCT(a INT, b INT, c INT))
+];
+```
+
+### "Field X not found in struct"
+
+**Cause:** Referencing a field name that doesn't exist in the struct.
+
+**Solution:**
+
+```sql
+-- Verify field names match exactly (case-sensitive)
+SELECT s['field_name'] FROM my_table;  -- Use bracket notation for access
+-- Or use get_field function
+SELECT get_field(s, 'field_name') FROM my_table;
+```
+
+### Unexpected NULL values after coercion
+
+**Cause:** Struct coercion added NULL for missing fields.
+
+**Solution:** Check that all structs have the required fields, or explicitly 
handle NULLs:
+
+```sql
+SELECT COALESCE(s['field'], default_value) FROM my_table;
+```
+
+## Related Functions
+
+- `arrow_typeof()` - Returns the Arrow type of an expression
+- `struct()` / `named_struct()` - Creates struct values
+- `get_field()` - Extracts field values from structs
+- `CAST()` - Explicitly casts structs to specific schemas


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