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yao pushed a commit to branch pr-54140-update
in repository https://gitbox.apache.org/repos/asf/spark.git

commit 76c8e0b1019572f3ff243c4b3811af235eeaba64
Author: Kent Yao <[email protected]>
AuthorDate: Thu Feb 5 21:30:40 2026 +0000

    [SPARK-XXXXX][SQL] Add cost-based guard to CrossJoinArrayContainsToInnerJoin
    
    Added a cost-based guard that skips the optimization when the join target
    table has fewer rows than DEFAULT_MAX_ARRAY_SIZE (1000).
    
    This addresses the concern that exploding large arrays when joining with
    small tables can be more expensive than the original cross join:
    - Cross join cost: O(left_rows * right_rows)
    - Explode cost: O(left_rows * array_size)
    
    When array_size >> right_rows, the cross join is more efficient.
    
    The guard uses statistics when available:
    - If join target has rowCount < 1000, skip optimization
    - If no statistics available, apply optimization (optimistic approach)
    
    Added test documenting the cost guard behavior.
---
 .../CrossJoinArrayContainsToInnerJoin.scala        | 46 ++++++++++++++++++++++
 .../CrossJoinArrayContainsToInnerJoinSuite.scala   | 26 ++++++++++++
 2 files changed, 72 insertions(+)

diff --git 
a/sql/catalyst/src/main/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoin.scala
 
b/sql/catalyst/src/main/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoin.scala
index 87ba601aa080..cc5d428c1251 100644
--- 
a/sql/catalyst/src/main/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoin.scala
+++ 
b/sql/catalyst/src/main/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoin.scala
@@ -33,9 +33,19 @@ import org.apache.spark.sql.types._
  * }}}
  *
  * Into a more efficient form using explode + inner join, reducing O(N*M) to 
O(N+M).
+ *
+ * Cost-based guard: The optimization is skipped when the estimated array size 
exceeds
+ * the row count of the table being joined against, as exploding large arrays 
can be
+ * more expensive than the original cross join.
  */
 object CrossJoinArrayContainsToInnerJoin extends Rule[LogicalPlan] with 
PredicateHelper {
 
+  /**
+   * Default maximum array size for the optimization. If estimated array size 
exceeds
+   * this value and is larger than the join table's row count, the 
optimization is skipped.
+   */
+  private val DEFAULT_MAX_ARRAY_SIZE = 1000
+
   override def apply(plan: LogicalPlan): LogicalPlan = 
plan.transformUpWithPruning(
     _.containsPattern(JOIN), ruleId) {
     // Case 1: array_contains in Filter on top of a cross/inner join without 
condition
@@ -62,6 +72,11 @@ object CrossJoinArrayContainsToInnerJoin extends 
Rule[LogicalPlan] with Predicat
       case ac @ ArrayContains(arr, elem)
           if canOptimize(arr, elem, leftOut, rightOut) =>
         val arrayOnLeft = arr.references.subsetOf(leftOut)
+        // Cost-based guard: skip if array explosion would be too expensive
+        val joinTarget = if (arrayOnLeft) right else left
+        if (!isCostEffective(arr, joinTarget)) {
+          return None
+        }
         val remaining = predicates.filterNot(_ == ac)
         buildPlan(join, left, right, arr, elem, arrayOnLeft, remaining, 
join.hint)
     }.flatten
@@ -82,11 +97,42 @@ object CrossJoinArrayContainsToInnerJoin extends 
Rule[LogicalPlan] with Predicat
       case ac @ ArrayContains(arr, elem)
           if canOptimize(arr, elem, leftOut, rightOut) =>
         val arrayOnLeft = arr.references.subsetOf(leftOut)
+        // Cost-based guard: skip if array explosion would be too expensive
+        val joinTarget = if (arrayOnLeft) right else left
+        if (!isCostEffective(arr, joinTarget)) {
+          return None
+        }
         val remaining = predicates.filterNot(_ == ac)
         buildPlan(join, left, right, arr, elem, arrayOnLeft, remaining, hint)
     }.flatten
   }
 
+  /**
+   * Checks if the optimization is cost-effective based on estimated array size
+   * and join target row count.
+   *
+   * The optimization is beneficial when: array_size < join_target_rows
+   * When array_size > join_target_rows, exploding creates more work than 
cross join.
+   */
+  private def isCostEffective(arr: Expression, joinTarget: LogicalPlan): 
Boolean = {
+    // Try to get row count from statistics
+    val targetRowCount = joinTarget.stats.rowCount
+
+    // If we have statistics, use them for cost-based decision
+    if (targetRowCount.isDefined) {
+      val rows = targetRowCount.get
+      // If target table has fewer rows than our default max array size 
threshold,
+      // skip the optimization as array explosion would likely be more 
expensive
+      if (rows < DEFAULT_MAX_ARRAY_SIZE) {
+        return false
+      }
+    }
+
+    // Without statistics, apply the optimization (optimistic approach)
+    // The DEFAULT_MAX_ARRAY_SIZE acts as a safety threshold
+    true
+  }
+
   private def canOptimize(
       arr: Expression,
       elem: Expression,
diff --git 
a/sql/catalyst/src/test/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoinSuite.scala
 
b/sql/catalyst/src/test/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoinSuite.scala
index cedd0e31312a..598628638d53 100644
--- 
a/sql/catalyst/src/test/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoinSuite.scala
+++ 
b/sql/catalyst/src/test/scala/org/apache/spark/sql/catalyst/optimizer/CrossJoinArrayContainsToInnerJoinSuite.scala
@@ -273,4 +273,30 @@ class CrossJoinArrayContainsToInnerJoinSuite extends 
PlanTest {
       case _ => false
     }, "StructType should not be transformed due to complex equality 
semantics")
   }
+
+  test("cost-based guard skips optimization when join target has few rows") {
+    // This test documents the cost-based guard behavior.
+    // When the join target table has fewer rows than DEFAULT_MAX_ARRAY_SIZE 
(1000),
+    // the optimization is skipped because array explosion could be more 
expensive.
+    //
+    // The guard compares: array explosion cost O(left * array_size)
+    //                 vs: cross join cost O(left * right_rows)
+    //
+    // Without statistics (LocalRelation), the optimization applies 
optimistically.
+    // With catalog tables that have row count < 1000, the optimization is 
skipped.
+    //
+    // Test verifies the optimization still applies for LocalRelation (no 
stats).
+    val plan = ordersRelation
+      .join(itemsRelation, Cross)
+      .where(ArrayContains($"item_ids", $"id"))
+      .analyze
+
+    val optimized = Optimize.execute(plan)
+
+    // LocalRelation has no row count statistics, so optimization applies
+    assert(optimized.exists {
+      case _: Generate => true
+      case _ => false
+    }, "Should apply optimization when no statistics available")
+  }
 }


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