----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----

Your procedure for servicing the MLG struts is great.

My current problem however, is that I have the struts off to install
spacers to raise the tail.  The Ercoupe service manual says
approximately 10 oz of hydralic fluid is required to fill the stut. I
have completely emptied the lower portion of the stut and shook all the
fluid out of the upper portion (the piston portion with the small hole
in the bottom) and there is no way you can put 10 oz in.  I can get
maybe 5 oz or so in the piston portion and then fill the lower section
up to the filler hole, but I still have 4 or 5 oz left in my measuring
cup!

It seems obvious to me that you must have some air space left for
movement of the strut parts or you will have no shock absorber action,
it will behave just like one solid piece of metal.  My question is how
much space?  One would think that there should be a fixed amount of
fluid one could put in a strut and when you reassemble everything it
would be done! This seems to be more art or black magic than science.

Again, I assume that there must be some shock absorber action to the
strut but when the plane is finally at rest the upper portion of the
'bell' piece at the top of the bellevue washer stack must come to rest
on the lower side of the spacer at the top.  If this doesn't happen then
obviously the spacer does no good and the only think holding the tail up
would be the hydralic fluid itself.

I really could use some help in figuring this out.  How much fluid
should a totally empty strut hold?

Best and thanks to all,
Maynard Kealiher
Ercoupe 415C

mailto: [EMAIL PROTECTED]

-----Original Message-----
From: IFLYSMODEL [mailto:[EMAIL PROTECTED]
Sent: Wednesday, April 25, 2001 5:30 AM
To: coupers
Cc: IFLYSMODEL
Subject: RE: [COUPERS] Servicing Struts


----[Please read http://ercoupers.com/disclaimer.htm before following
any advice in this forum.]----

Greg;   In order to properly service the Coupe struts, and most others
for
that matter, you need to remove the load from the strut. I use a
hydraulic
floor jack with a long 5/8 inch bolt stuck through the knee joint for
the
mains, and sand bags on the tail for the nose strut.
To fill the main struts with fluid, you must remove the rubber bumper on
the
strut in order to let the strut extend far enough so the inner piston is
above the filler hole. CAUTION - one must be careful not to let the
filler
hole opening cut the O-ring. Use a blunt tool to compress the O-ring
slightly
by pushing on it through the filler hole. Do this part when the O-ring
passes
both up and down past the filler hole. Yes, I learned the hard way, and
had
to replace both O-rings due to cuts!
Once you have the strut extended past the filler hole, it is a simple
matter
using a squirt oil can, or plastic squeeze bottle with a small hose
attached,
to fill the strut up to the filler hole. Then carefully let it back down
and
re install the rubber bumper.
The nose strut is easier because all you have to do is fill it to the
upper
mark, about 6 inches from the top, on the dip stick. Remember, the strut
must
be fully extended to do this, so if you have a cable restricting the
travel,
you may want to remove it while you service the strut. Don't forget to
hook
it back up before you go flying though. About 120 pounds properly placed
on
the horizontal stabilizer, above the front attach bolts, will do the
job.
Lynn Nelsen N99387  52FL


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