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Jon,

I read your e-mail carefully, and I agree with everything you said.  I do
not 
like the fact that aviation is so overregulated that it is impossible to 
operate an airplane in the US without some rule being violated.   And I
think 
owners should be able to do more maintenance on their airplanes than what
is 
currently allowed.  I never have figured out why it is legal to replace a 
fuel line, but illegal to replace a compass.  You can replace the brakes,
but 
not an armrest.  Personally, I would think that fuel delivery and braking
are 
more critical than a compass and an armrest.

Being an engineer, the thing that bothers me about some of what I read is 
that most people (me included) do not have the specific knowledge required
to 
determine if an unapproved replacement part is safe to install, and will 
remain safe under all operating conditions.  There are all kinds of
failure 
modes that most people would never think to consider when deciding to put
an 
unapproved part on an airplane.  

As an example, someone mentioned a while back that the fuel pump gasket
might 
be replaced by an O-ring.  OK, what O-ring is going to be installed? We
need 
a part number here.  Has the O-ring been tested to verify that it is 
compatible with avgas?  with auto fuel?  with alcohol in auto fuel?  Does
it 
become brittle at low temperatures?  Is it compatible with auto fuel when
it 
is heated to 130 DEGF?  Are the gasket surfaces on the fuel pump designed
to 
retain an o-ring and prevent it from squeezing out of the sealing
surfaces?  

Does anyone have real and accurate answers to all these questions (and all
of 
the questions that I didn't think of)?  Should we be willing to bet our
lives 
and the lives of our passengers that we can do an accurate engineering 
analysis of this new part?  In most cases the answer is no.  The problem
is 
that most of us don't know how much we don't know.

As far as the muffler cement and bandage go - If it were a matter of life
and 
death I MIGHT fly an airplane with the muffler repaired with a muffler 
bandage.  Fortunately, all of my flying is pleasure flying, so I don't
ever 
have to think too long about those kind of decisions.  If the airplane
isn't 
airworthy, it stays on the ground until it's fixed properly.  There's
always 
tomorrow to go flying.

As always - just my opinion!

Good Flying,

Wayne

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