> I am struggling to educate the design team about using sensible font
> sizes - all their designs come out with tiny fonts and then when I
> create the layout with sensible sizes it tends to knock out the layout.
>
> One of the biggest problems is that they bounce around design 'proofs'
> in PDF format so when expanded on their big monitors the font sizes
> look fine.
>

You've already received some good lists in response to this, but as an
aside I would suggest one thing which seems to concentrate designers'
minds: make them turn off antialiasing of fonts in Photoshop (or whatever
design tool they use).

I've lost count of the number of times I've had to explain to clients that
their pages don't look like the designs because the designs were
antialiased and the browser doesn't do that (unless you use a Mac, or a
Win box with LCD screen and ClearType enabled). Just a few weeks ago my
current clients filed a bug report that the wrong font was being used; I
had to send them screenshots proving that it was indeed Tahoma, and that
the reason the site looked so different to the designs (produced by
another company) was lack of smoothing.

At a previous employer, I actually managed to get the in-house designers
to disable antialiasing of text in Photoshop, and the number of such
objections dropped to zero. The designers (eventually) came around to it,
as at least they could design something that looked like it would in
reality, rather than the ideal world of their monitors.

HTH,

Nick.
-- 
Nick Fitzsimons
http://www.nickfitz.co.uk/

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