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March 20, 2000
THE SECRET HISTORY OF LEAD
SPECIAL REPORT
by JAMIE LINCOLN KITMAN

Click here for a timeline: 8,500 years of lead, 79 years of leaded gasoline.

Click here to read a press release about this article.

The next time you pull the family barge in for a fill-up, check it out: The
gas pumps read "Unleaded." You might reasonably suppose this is because
naturally occurring lead has been thoughtfully removed from the gasoline. But
you would be wrong. There is no lead in gasoline unless somebody puts it
there. And, a little more than seventy-five years ago, some of America's
leading corporations--General Motors, Du Pont and Standard Oil of New Jersey
(known nowadays as Exxon)--were that somebody. They got together and put
lead, a known poison, into gasoline, for profit.

Lead was outlawed as an automotive gasoline additive in this country in
1986--more than sixty years after its introduction--to enable the use of
emissions-reducing catalytic converters in cars (which are contaminated and
rendered useless by lead) and to address the myriad health and safety
concerns that have shadowed the toxic additive from its first, tentative
appearance on US roads in the twenties, through a period of international
ubiquity only recently ending. Since the virtual disappearance of leaded gas
in the United States (it's still sold for use in propeller airplanes), the
mean blood-lead level of the American population has declined more than 75
percent. A 1985 EPA study estimated that as many as 5,000 Americans died
annually from lead-related heart disease prior to the country's lead
phaseout. According to a 1988 report to Congress on childhood lead poisoning
in America by the government's Agency for Toxic Substances and Disease
Registry, one can estimate that the blood-lead levels of up to 2 million
children were reduced every year to below toxic levels between 1970 and 1987
as leaded gasoline use was reduced. From that report and elsewhere, one can
conservatively estimate that a total of about 68 million young children had
toxic exposures to lead from gasoline from 1927 to 1987.

* * *

How did lead get into gasoline in the first place? And why is leaded gas
still being sold in the Third World, Eastern Europe and elsewhere? Recently
uncovered documents from the archives of the aforementioned industrial
behemoths and the US government, a new skein of academic research and a
careful reading of that long-ago period's historical record, as well as
dozens of interviews conducted by The Nation, tell the true story of leaded
gasoline, a sad and sordid commercial venture that would tiptoe its way
quietly into the black hole of history if the captains of industry were to
have their way. But the story must be recounted now. The leaded gas
adventurers have profitably polluted the world on a grand scale and, in the
process, have provided a model for the asbestos, tobacco, pesticide and
nuclear power industries, and other twentieth-century corporate bad actors,
for evading clear evidence that their products are harmful by hiding behind
the mantle of scientific uncertainty.

This is not just a textbook example of unnecessary environmental degradation,
however. Nor is this history important solely as a cautionary retort to those
who would doubt the need for aggressive regulation of industry, when
commercial interests ask us to sanction genetically modified food on the
basis of their own scientific assurances, just as the merchants of lead once
did. The leaded gasoline story must also be read as a call to action, for the
lead menace lives.

Consider:

� the severe health hazards of leaded gasoline were known to its makers and
clearly identified by the US public health community more than seventy-five
years ago, but were steadfastly denied by the makers, because they couldn't
be immediately quantified;

� other, safer antiknock additives--used to increase gasoline octane and
counter engine "knock"--were known and available to oil companies and the
makers of lead antiknocks before the lead additive was discovered, but they
were covered up and denied, then fought, suppressed and unfairly maligned for
decades to follow;

� the US government was fully apprised of leaded gasoline's potentially
hazardous effects and was aware of available alternatives, yet was complicit
in the cover-up and even actively assisted the profiteers in spreading the
use of leaded gasoline to foreign countries;

� the benefits of lead antiknock additives were wildly and knowingly
overstated in the beginning, and continue to be. Lead is not only bad for the
planet and all its life forms, it is actually bad for cars and always was;

� for more than four decades, all scientific research regarding the health
implications of leaded gasoline was underwritten and controlled by the
original lead cabal--Du Pont, GM and Standard Oil; such research invariably
favored the industry's pro-lead views, but was from the outset fatally
flawed; independent scientists who would finally catch up with the earlier
work's infirmities and debunk them were--and continue to be--threatened and
defamed by the lead interests and their hired hands;

� confronted in recent years with declining sales in their biggest Western
markets, owing to lead phaseouts imposed in the United States and, more
recently, Europe, the current sellers of lead additives have successfully
stepped up efforts to market their wares in the less-developed world, efforts
that persist and have resulted in some countries today placing more lead in
their gasoline, per gallon, than was typically used in the West, extra lead
that serves no purpose other than profit;

� faced with lead's demise and their inevitable days of reckoning, these
firms have used the extraordinary financial returns that lead additive sales
afford to hurriedly fund diversification into less risky, more conventional
businesses, while taking a page from the tobacco companies' playbook and
simultaneously moving to reorganize their corporate structures to shield
ownership and management from liability for blanketing the earth with a
deadly heavy metal.

* * *

You can choose whether to smoke, but you can't pick the air you breathe, even
if it is contaminated by lead particles from automobile exhaust. Seventy-five
years ago, well-known industrialists like GM's Alfred Sloan and Charles
Kettering (remembered today for having founded the prestigious Memorial
Sloan-Kettering Cancer Center) and the powerful brothers Pierre and Ir�n�e du
Pont added to their substantial fortunes and did the planet very dirty by
disregarding the common-sense truth that no good can come from burning a
long-known poison in internal-combustion engines.

The steady emergence of improved methodology and finer, more sensitive
measuring equipment has allowed scientists to prove lead's tragic toll with
increasing precision. The audacity of today's lead-additive makers' conduct
mounts with each new study weighing in against them. Because lead particles
in automobile exhaust travel in wind, rain and snow, which know no national
boundaries, lead makers and refiners who peddle leaded gasoline knowingly
injure not only the local populations using their product but men, mice and
fish tens of thousands of miles distant.

* * *

GM and Standard Oil sold their leaded gasoline subsidiary, the Ethyl Gasoline
Corporation, to Albemarle Paper in 1962, while Du Pont only cleaned up its
act recently, but all hope to leave their leaded gasoline paternity a hushed
footnote to their inglorious pasts. The principal maker of lead additive
today (the Associated Octel Company of Ellesmere Port, England) and its
foremost salesmen (Octel and the Ethyl corporation of Richmond, Virginia)
acknowledge what they see as a political reality: Their product will one day
be run out of business. But they plan to keep on selling it in the Third
World profitably until they can sell it no longer. They continue to deny
lead's dangers while overrating its virtues, reprising the central tenets of
the lead mythology chartered by GM, Du Pont and Standard lifetimes ago.

These mighty corporations should pay Ethyl and Octel for keeping their old
lies alive. They'll need them, in their most up-to-the-minute and
media-friendly fashion: Because of the harm caused by leaded gasoline they
have been joined to a class-action suit brought in a circuit court in
Maryland against the makers of that other product of lead's excruciating
toxic reign: lead paint. Along with the makers of lead paint and the lead
trade organizations with whom they both once worked in close concert,
suppliers and champions of lead gasoline additives--Ethyl, Du Pont and
PPG--have been named as defendants in the suit.

Though the number of cases of lead poisoning has been falling nationwide, the
lead dust in exhaust spewed by automobiles in the past century will continue
to haunt us in this one, coating our roads, buildings and soil, subtly but
indefinitely contaminating our homes, belongings and food.


The Problem With Lead

Lead is poison, a potent neurotoxin whose sickening and deadly effects have
been known for nearly 3,000 years and written about by historical figures
from the Greek poet and physician Nikander and the Roman architect Vitruvius
to Benjamin Franklin. Odorless, colorless and tasteless, lead can be detected
only through chemical analysis. Unlike such carcinogens and killers as
pesticides, most chemicals, waste oils and even radioactive materials, lead
does not break down over time. It does not vaporize, and it never disappears.

For this reason, most of the estimated 7 million tons of lead burned in
gasoline in the United States in the twentieth century remains--in the soil,
air and water and in the bodies of living organisms. Worldwide, it is
estimated that modern man's lead exposure is 300 to 500 times greater than
background or natural levels. Indeed, a 1983 report by Britain's Royal
Commission on Environmental Pollution concluded that lead was dispersed so
widely by man in the twentieth century that "it is doubtful whether any part
of the earth's surface or any form of life remains uncontaminated by
anthropogenic [man-made] lead." While lead from mining, paint, smelting and
other sources is still a serious environmental problem, a recent report by
the government's Agency for Toxic Substances and Disease Registry estimated
that the burning of gasoline has accounted for 90 percent of lead placed in
the atmosphere since the 1920s. (The magnitude of this fact is placed in
relief when one considers the estimate of the US Public Health Service that
the associated health costs from a parallel problem--the remaining lead paint
in America's older housing--total in the multibillions.)

Classical acute lead poisoning occurs at high levels of exposure, and its
symptoms--blindness, brain damage, kidney disease, convulsions and
cancer--often leading, of course, to death, are not hard to identify. The
effects of pervasive exposure to lower levels of lead are more easily
miscredited; lead poisoning has been called an "aping disease" because its
symptoms are so frequently those of other known ailments. Children are the
first and worst victims of leaded gas; because of their immaturity, they are
most susceptible to systemic and neurological injury, including lowered IQs,
reading and learning disabilities, impaired hearing, reduced attention span,
hyperactivity, behavioral problems and interference with growth. Because they
often go undetected for some time, such maladies are particularly insidious.
In adults, elevated blood-lead levels are related to hypertension and
cardiovascular disease, particularly strokes, heart attacks and premature
deaths. Lead exposure before or during pregnancy is especially serious,
harming the mother's own body, affecting fetal development and frequently
leading to miscarriage. In the eighties the EPA estimated that the health
damages from airborne lead cost American society billions each year. In
Venezuela, where the state oil company sold only leaded gasoline until 1999,
a recent report found 63 percent of newborn children with blood-lead levels
in excess of the so-called safe levels promulgated by the US government.


The Search for an Antiknock

On December 9, 1921, a young engineer named Thomas Midgley Jr., working in
the laboratory of the General Motors Research Corporation in Dayton, Ohio,
reported to his boss, Charles Kettering, that he'd discovered that tetraethyl
lead--a little-known compound of metallic lead and one of the alkyl series,
also referred to as lead tetraethyl or TEL--worked to reduce "knock" or
"pinging" in internal-combustion engines.

Tetraethyl lead was first discovered by a German chemist in 1854. A technical
curiosity, it was not used commercially on account of "its known deadliness."
It is highly poisonous, and even casual cumulative contact with it was known
to cause hallucinations, difficulty in breathing and, in the worst cases,
madness, spasms, palsies, asphyxiation and death. Still unused in 1921,
sixty-seven years after its invention, it was not an obvious choice as a
gasoline additive.

In the laboratories of Charles Kettering, however, the search for a gasoline
additive to cure "knock" had been going on for some years prior to Midgley's
rediscovery of TEL. In 1911 Kettering had invented the electric
self-starter--a landmark development in automotive history that eliminated
dangerous hand-cranking and enabled many Americans (particularly women) to
drive for the first time, arguably killing steam and electric cars in the
process. This invention would make "Boss" Kettering rich, famous and beloved
to a nation falling in love with its wheels. Thanks to the starter, the
folksy inventor's new firm, Dayton Engineering Laboratories Company, or
DELCO, received its first big order, for $10 million, from the upstart
General Motors Corporation, founded only three years earlier by William Crapo
Durant.

GM's 1912 Cadillac was equipped with DELCO's self-starter and battery
ignition. When customers reported that the engine of this luxury automobile
had an alarming tendency to knock--a sharp, metallic sound hinting at damage
being done inside the engine--critics blamed Kettering's electrical
components.

Kettering was convinced, rightly, that knocking was a function of an engine's
fuel rather than ignition problems. When Kettering and his partners sold
DELCO to Durant's GM and its new partner--Alfred Sloan's Hyatt Roller
Bearings--in 1916, his lab was already engaged in a search for the cure.
Following the sale, this work was transferred to his new firm, the Dayton
Research Laboratories, where a newly hired assistant, Thomas Midgley, was
assigned to study the problem of engine knock.

Stabbing in the dark, Midgley got lucky quickly when he added iodine to the
fuel, stopping knock in a test engine and establishing for all time that the
malady--premature combustion of the fuel/air mixture--was connected to the
explosive qualities of the fuel, what would later be called "octane." Iodine
raised octane and cured knock; however, it was corrosive and prohibitively
expensive. Inspired by the fundamental breakthrough, Midgley nonetheless
carried on with fuel research, testing every substance he could find for
antiknock properties, "from melted butter and camphor to ethyl acetate and
aluminum chloride." Unfortunately, "most of them had no more effect than
spitting in the Great Lakes."


The Antiknock That Got Away

Automotive engineers knew by this time that engines that didn't knock would
not only operate more smoothly. They could also be designed to run with
higher compression in the cylinders, which would allow more efficient
operation, resulting in greater fuel economy, greater power or some
harmonious combination of the two. The key was finding a fuel with higher
octane. Though octane sufficient for use in high-compression engines had been
achievable since 1913 through a process called thermal cracking, the process
required added expenditures on plant and equipment, which tightfisted oil
refiners didn't relish. The nation's fuel supply remained resolutely low
grade, a situation that troubled Kettering.

By limiting allowable compression, low-octane fuel meant cars would be
burning more gasoline. Like many visionary engineers, Kettering was enamored
of conservation as a first principle. As a businessman, he also shared
persistent fears at the time that world oil supplies were running out. Low
octane and low compression meant lower gas mileage and more rapid exhaustion
of a dwindling fuel supply. Inevitably, demand for new automobiles would fade.

By 1917 Kettering and his staff had trained their octane-boosting sights on
ethyl alcohol, also known as grain alcohol (the kind you drink), power
alcohol or ethanol. In tests supervised by Kettering and Midgley for the Army
Air Corps at Wright Field in Dayton, Ohio, researchers concluded that
alcohols were among the best antiknock fuels but were not ideal for aircraft
engines unless used as an additive, in a blend with gasoline. This
undoubtedly led Kettering to concur with an April 13, 1918, Scientific
American report: "It is now definitely established that alcohol can be
blended with gasoline to produce a suitable motor fuel."

* * *

The story of TEL's rise, then, is very much the story of the oil companies'
and lead interests' war against ethanol as an octane-boosting additive that
could be mixed with gasoline or, in their worst nightmare, burned straight as
a replacement for gasoline. For more than a hundred years, Big Oil has
reckoned ethanol to be fundamentally inimical to its interest, and, viewing
its interest narrowly, Big Oil might not be wrong. By contrast, GM's
subsequent antipathy to alcohol was a profit-motivated attitude adjustment.
Alcohol initially held much fascination for the company, for good reason.
Ethanol is always plentiful and easy to make, with a long history in America,
not just as a fuel additive but as a pure fuel. The first prototype
internal-combustion engine in 1826 used alcohol and turpentine. Prior to the
Civil War alcohol was the most widely used illuminating fuel in the country.
Indeed, alcohol powered the first engine by the German inventor Nicholas
August Otto, father of the four-stroke internal-combustion engines powering
our cars today. More important, by the time of Kettering's antiknock inquiry,
alcohol was a proven automotive fuel.

As the automobile era picked up speed, scientific journals were filled with
references to alcohol. Tests in 1906 by the Department of Agriculture
underscored its power and economy benefits. In 1907 and 1908 the US
Geological Survey and the Navy performed 2,000 tests on alcohol and gasoline
engines in Norfolk, Virginia, and St. Louis, concluding that higher engine
compression could be achieved with alcohol than with gasoline. They noted a
complete absence of smoke and disagreeable odors.

Despite many attempts by Big Oil to stifle its home-grown competitor (one
time-honored gambit: lobbying legislators to pass punitive taxation thwarting
alcohol's economic viability), power alcohol would number among its adherents
several highly regarded inventors and scientists, including Thomas Edison and
Alexander Graham Bell. Henry Ford built his very first car to run on what he
called farm alcohol. As late as 1925, after the advent of TEL, the high
priest of American industry would predict in an interview with the Christian
Science Monitor that ethanol--"fuel from vegetation"--would be the "fuel of
the future." Four years later, early examples of his Model A car would be
equipped with a dashboard knob to adjust its carburetor to run on gasoline or
alcohol.

* * *

Ethanol made a lot of sense to a practical Ohio farm boy like Kettering. It
was renewable, made from surplus crops and crop waste, and nontoxic. It
delivered higher octane than gasoline (though it contained less power per
gallon), and it burned more cleanly. By 1920, as Kettering was aware, a US
Naval Committee had concluded that alcohol-gasoline blends "withstand high
compression without producing knock."

Higher compression was, after all, what the GM men were after. In February
1920, shortly after joining General Motors' employ, Thomas Midgley filed a
patent application for a blend of alcohol and cracked (olefin) gasoline, as
an antiknock fuel. Later that month K.W. Zimmerschied of GM's New York
headquarters wrote Kettering, observing that foreign use of alcohol fuel "is
getting more serious every day in connection with export cars, and anything
we can do toward building our carburetors so they can be easily adapted to
alcohol will be appreciated by all." Kettering assured him that adaptation
for alcohol fuel "is a thing which is very readily taken care of" by
exchanging metal carburetor floats for lacquered cork ones. GM was concerned
(albeit temporarily) about an imminent disruption in oil supply, and
alcohol-powered cars could keep its factories open. An internal GM report
that year stated ominously, "This year will see the maximum production of
petroleum that this country will ever know."


Ethanol on the March

In October 1921, less than two months before he hatched leaded gasoline,
Thomas Midgley drove a high-compression-engined car from Dayton to a meeting
of the Society of Automotive Engineers in Indianapolis, using a
gasoline-ethanol blended fuel containing 30 percent alcohol. "Alcohol," he
told the assembled engineers, "has tremendous advantages and minor
disadvantages." The benefits included "clean burning and freedom from any
carbon deposit...[and] tremendously high compression under which alcohol will
operate without knocking.... Because of the possible high compression, the
available horsepower is much greater with alcohol than with gasoline."

After four years' study, GM researchers had proved it: Ethanol was the
additive of choice. Their estimation would be confirmed by others. In the
thirties, after leaded gasoline was introduced to the United States but
before it dominated in Europe, two successful English brands of
gas--Cleveland Discoll and Kool Motor--contained 30 percent and 16 percent
alcohol, respectively. As it happened, Cleveland Discoll was part-owned by
Ethyl's half-owner, Standard Oil of New Jersey (Kool Motor was owned by the
US oil company Cities Service, today Citgo). While their US colleagues were
slandering alcohol fuels before Congressional committees in the thirties,
Standard Oil's men in England would claim, in advertising pamphlets, that
ethanol-laced, lead-free petrol offered "the most perfect motor fuel the
world has ever known," providing "extra power, extra economy, and extra
efficiency."

For a change, the oil companies spoke the truth. Today, in the postlead era,
ethanol is routinely blended into gasoline to raise octane and as an
emissions-reducing oxygenate. Race cars often run on pure ethanol.
DaimlerChrysler and Ford earn credits allowing them to sell additional
gas-guzzling sport utility vehicles by engineering so-called flex-vehicles
that will run on clean-burning E85, an 85 percent ethanol/gasoline blend. GM
helped underwrite the 1999 Ethanol Vehicle Challenge, which saw college
engineering students easily converting standard GM pickup trucks to run on
E85, producing hundreds of bonus horsepower. Ethanol's technical difficulties
have been surmounted and its cost--as an octane-boosting additive rather than
a pure fuel--is competitive with the industry's preferred octane-boosting
oxygenate, MTBE, a petroleum-derived suspected carcinogen with an affinity
for groundwater that was recently outlawed in California. With MTBE's fall
from grace, many refiners--including Getty, which took out a full-page ad in
the New York Times congratulating itself for doing so--returned to ethanol
long after it was first developed as a clean-burning octane booster.

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