Hi!

>Do you have the same problem with the 4.0.x mysqlclient? 
>I'm currently on mysql-client-4.0.16

Don't know, cause only mysql 3.x used. If system rebuild don't solve problem
- I try switch to mysql 4.
Think this is possible, bacause size of "pop3d" process grow up fast, may be
something wrong with "messages buffer".

>I build ours with the following (been doing this since the early 1.2 branch
pre build.sh I think):
>export LDFLAGS=-L/usr/local/lib/mysql
>./configure --with-mysql
>gmake
>gmake install
>then create database tables, dbmail.conf and the start up scripts.
>I doubt that building it like this would make any difference, but again it
might be worth a try.

Already try this.

>How many users do you have? 

About 10-12 users.

>And on average how often does each user check their email? 

Mail robots check mail every 5 min.
Users check mail every 10-15 min.

>(The same problem could be within our setup but since we're on low usage it
might not be visible - 
>although our dbmail setup has around a 4 - 6 week uptime, mainly imap
though)

May be, but I don't think so. 
Our mail database size is about 700Mb now ... But as I remember this problem
appear after 4 or 5 days after installing dbmail (~3 month ago).
All this time I'm just restart pop3 daemon automatically once per day, but
of course this is stupid solution :(

Can you check please - what average size of your "pop3d" processes?

Regards,
      Alexandr.

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