Alright, it's an incompatibility issue with dosfstools 4.2, downgrading
to 4.1 fixes the issue.

Checking upstream the issue was fixed by https://github.com/storaged-
project/udisks/commit/ef1979d8 which I've backported now and verify is
working

SRU is in the hirsute queue

** Description changed:

+ * Impact
+ 
+ Formatting devices to vfat fails in some cases due to an incompatibility
+ with the new dosfstools version
+ 
+ * Test case
+ 
+ see comment #5
+ 
+ or
+ 
+ - $ sudo modprobe scsi_debug
+ - check what device is assigned
+ - $ sudo busctl call org.freedesktop.UDisks2 
/org/freedesktop/UDisks2/block_devices/DEVNAME org.freedesktop.UDisks2.Block 
Format 'sa{sv}' vfat 0
+ (replace DEVNAME by the actual device name, 'sdc' for example)
+ 
+ the formatting should work which you can verify by
+ - $ blkid -p /dev/DEVNAME
+ 
+ * Regression potential
+ 
+ The changes is specific to vfat handling so that's the feature to focus
+ on while testing, make sure than creating, deleting, renaming vfat
+ partitions from gnome-disks is working.
+ 
+ ----------------------------
+ 
+ 
  There is a regression somewhere between udisks, udev, and dosfstools.
  Formatting a device with vfat hangs and fails:
  
  # blkid -p /dev/sda
  (nothing)
  
  # busctl call org.freedesktop.UDisks2 
/org/freedesktop/UDisks2/block_devices/sda org.freedesktop.UDisks2.Block Format 
'sa{sv}' vfat 0
  (long pause)
  Call failed: Error synchronizing after formatting with type `vfat': Timed out 
waiting for object
  
  # blkid -p /dev/sda
  /dev/sda: PTUUID="3690494f" PTTYPE="dos"
  
  OTOH, formatting as ext4 works fine:
  
  # wipefs -a /dev/sda; wipefs -a /dev/sda
  # busctl call org.freedesktop.UDisks2 
/org/freedesktop/UDisks2/block_devices/sda org.freedesktop.UDisks2.Block Format 
'sa{sv}' ext4 0
  (immediately succeeds)
  
  # blkid -p /dev/sda
  /dev/sda: UUID="8bea7475-6af5-4835-86d0-0e5b2cb5500e" VERSION="1.0" 
BLOCK_SIZE="4096" TYPE="ext4" USAGE="filesystem"
  
  I tested this to a QEMU emulated disk, but it reproduces equally well
  against a `modprobe scsi_debug` device.
  
  Package: udisks2 2.9.2-1
  DistroRelease: Ubuntu 21.04

** Changed in: udisks2 (Ubuntu)
     Assignee: (unassigned) => Sebastien Bacher (seb128)

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https://bugs.launchpad.net/bugs/1925822

Title:
  [21.04 regression] formatting vfat times out

Status in udisks2 package in Ubuntu:
  Fix Committed

Bug description:
  * Impact

  Formatting devices to vfat fails in some cases due to an
  incompatibility with the new dosfstools version

  * Test case

  see comment #5

  or

  - $ sudo modprobe scsi_debug
  - check what device is assigned
  - $ sudo busctl call org.freedesktop.UDisks2 
/org/freedesktop/UDisks2/block_devices/DEVNAME org.freedesktop.UDisks2.Block 
Format 'sa{sv}' vfat 0
  (replace DEVNAME by the actual device name, 'sdc' for example)

  the formatting should work which you can verify by
  - $ blkid -p /dev/DEVNAME

  * Regression potential

  The changes is specific to vfat handling so that's the feature to
  focus on while testing, make sure than creating, deleting, renaming
  vfat partitions from gnome-disks is working.

  ----------------------------


  There is a regression somewhere between udisks, udev, and dosfstools.
  Formatting a device with vfat hangs and fails:

  # blkid -p /dev/sda
  (nothing)

  # busctl call org.freedesktop.UDisks2 
/org/freedesktop/UDisks2/block_devices/sda org.freedesktop.UDisks2.Block Format 
'sa{sv}' vfat 0
  (long pause)
  Call failed: Error synchronizing after formatting with type `vfat': Timed out 
waiting for object

  # blkid -p /dev/sda
  /dev/sda: PTUUID="3690494f" PTTYPE="dos"

  OTOH, formatting as ext4 works fine:

  # wipefs -a /dev/sda; wipefs -a /dev/sda
  # busctl call org.freedesktop.UDisks2 
/org/freedesktop/UDisks2/block_devices/sda org.freedesktop.UDisks2.Block Format 
'sa{sv}' ext4 0
  (immediately succeeds)

  # blkid -p /dev/sda
  /dev/sda: UUID="8bea7475-6af5-4835-86d0-0e5b2cb5500e" VERSION="1.0" 
BLOCK_SIZE="4096" TYPE="ext4" USAGE="filesystem"

  I tested this to a QEMU emulated disk, but it reproduces equally well
  against a `modprobe scsi_debug` device.

  Package: udisks2 2.9.2-1
  DistroRelease: Ubuntu 21.04

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