Just like Michiel I can recall of having had such a problem.
Also my collegue Andre who is usually involved with deployment could.

He came up with some environment settings for ImageMagick:

MAGICK_DISK_LIMIT
     Maximum amount of disk space allowed for use by the pixel cache.
MAGICK_FILES_LIMIT
     Maximum number of open files.
MAGICK_MAP_LIMIT
     Maximum size of a memory map.
MAGICK_MEMORY_LIMIT
     Maximum amount of memory to allocate from the heap.
MAGICK_TMPDIR
     Path to directory where ImageMagick should write temporary files. The
default is to use the system default, or the location set by TMPDIR.

The MAGICK_TMPDIR has to point to a directory on a harddisk with
sufficient free space.

Wouter

> Hi Michiel,
>
> Thanks for your reply.
>
>> I suppose that you ruled out that it is out of memory?
>
> I seems unlikely to me, but i will do a double check.
>
>> The errors is vagualy familiar to me. I forgot what it was though, I
>> only seem to remember that the actual cause stroke me as quite
>> unrelated.
>
> ;-)
>
>> (perhaps for an externalprocess the
>> need for  temporary files arises?)
>
> Yes, that might well be the cause ... but which temporary files and in
> which directory.
>
>> Can 'convert' successfully be called on the command-line?
>
> Yes, we checked that with the same user as used for running the Tomcat
> installation.
>
> Kind regards, Henk.
>
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