540 M3 from 1000 Kg of cow dung ?
Is it possible that  there is an error in measurement ? OR an enthusiastic
overstatement  by the gentleman ?
( If cow dung or the flora present in /alongwith it had so much of energy
value ,,,, it would create so many possibilities )

While I have nothing to compare that value to, I assume that this is a "batch" process digester, has a very long retention time and very likely has only a small amount of water included to maximise the digestable content of the system. It is unlikely that the gas yield can be compared to continuously fed - flow through digesters (which usually have higher water content requirements and become economically prohibitive to build for comparable retention times). In other words, completely the opposite of the sugar/highly digestable substrate type digester Dr Karve deals with and very different from most other digesters as well.

Our experience with a highly and rapidly digestable substrate, cheese whey, shows the expected tendency to rapicly acidify and pickle the digester if the loading rate is increased rapidly. The best solution at hand seems to be reinnoculation with cattle manure slurry at regular intervals as well as maintenance of a minimal feed rate in the off season as much as possible to avoid starting from zero when the cheese plant opens up full capacity in the winter time. The rate of operation in the off season is not strictly profitable, but is being tried this year for several reasons including maintenance of the digester function.

We have some experience using cheese whey as fertilizer and have never seen any great benefit to the grass it was applied to beyond the small protein/Nitrogen content. Perhaps the level of salt ( NaCl ) included has some inhibitory effect on the soil microbes and prevent their rapid growth or perhaps the compaction caused by the trucks applying the whey was a problem. In some instances the grass was burned by the application of the whey and took some time to recover, so any or all of these could be confusing factors that prevent seeing the result of the lactose sugar applied.

Jim

James R Rankin, DVM
Cedarcrest Farms, Inc
Faunsdale, Alabama USA


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