Dear Nicolas,

Very exciting work and I will be interested to hear your results. Corn stalks 
would also be a potential additive here for us.

For measuring gas flow, we use diaphragm meters which have not proved to be a 
problem. Based on the calibration they should be good over a range of 
pressures. 

We measure gas produced per day at our lab by emptying the digesters once per 
day, but for clients who still need to use the gas we use the following 
protocol:


1. Empty digester to reasonable pressure (5kPa for example)
2. Let the digester fill with gas over 1 hour (pressure might rise to 7kPa, 
this number is not important)
3. Attach a gas meter to the outlet pipe and let the gas flow out until it 
reaches the pressure of step 1. (e.g. 5kPa)
4. Calculate gas produced in a day by multiplying the gas passed through the 
meter in step 3 by 24 (there are 24 hours in a day)

This is quick and dirty but usually good enough within a ±0.2m3 accuracy.

Please send your results out when you get them.

Cheers,
Kyle
Managing Director
Schutter Energy Ltd.
www.takamotobiogas.com



On Nov 22, 2012, at 9:51 AM, Nicolas Borchers wrote:

Dear all,

I have been subscribed to the list for only a few days, and am pleasantly 
surprised by the relevance of the ongoing discussions, especially since our NGO 
is also working on the temperature management / insulation of household 
digesters.

Let me introduce our projects. Our NGO, Initiative Développement (ID), 
www.id-ong.org/cn , has built in China more than 2500 household digesters in 
poorly developed areas. These are of the Chinese fixed dome model, 10m3, and 
made of either brick/concrete, or concrete alone. We are following up these 
digesters and their users very closely, in particular since we certify the 
emission reductions with Gold Standard and sell the ERs to further self-fund 
our projects. This close monitoring allows us to detect and solve ongoing 
technical problems, and to provide regular biogas trainings and knowledge 
recycling for the households.

We are now looking more closely at how to further improve the management of our 
digesters, as well as the use of the slurry for agriculture. For this purpose, 
we are designing a series of field tests/experiments:
* measuring the influence of a layer of organic insulating material or compost, 
on top of the digester, on the temperature of the content and the gas production
* measuring the influence of different input mixes on the gas production 
(pig/cow manure alone; manure + corn stalks; manure + pine needles; manure + 
leftover tobacco leaves; these are the substrates available locally)
* testing the use of the slurry for soaking seeds: impact on germination rate, 
shoot growth and diseases (test plots)
* testing the use of the slurry for fertilising and spraying apple trees: 
impact on tree health, action against pests&diseases, tree nutrient uptake, 
apple yield (test plots)
* testing the efficiency of an optimised mixed fertilisation plan (biogas 
slurry+compost+mineral fertiliser) on corn, potato and tobacco test plots

We will implement these tests on our project sites in the south-eastern 
province of Yunnan in China, with half a dozen selected households. This 
represents a lot of work and follow-up in remote areas, so we clearly won't 
reach the accuracy of a proper research team. However, our goal is not to make 
research as such, but instead:
* to test the efficiency and practicality of methods developed elsewhere and 
tune them to the local conditions
* to use the experiments sites as hinges to spread adapted practices within the 
communities, in particular by organising village meetings and community 
trainings around the test sites

If any of you would have advice or documentation relevant to our 
projects/experiments, I would be more than happy to hear from you. I'd also be 
glad to share our results with people interested.


Furthermore, we are facing two urgent measurement issues:

1 - how to measure the volume of biogas produced (or rather, consumed by the 
user on their stove)? The gas indeed varies in pressure, so that positive 
displacement flow meters (such as diaphragm meters), are not suitable. What 
kind of system would you advice to measure the gas flow out of a digester, that 
would be compensated in pressure, or measure the actual mass flow of the gas? 
Our typical daily production is in the 1m3 range.

2 - temperature measurement: we would like to measure the temperature within 
the digester with 0.5°C accuracy, and are looking at thermistor (NTC) or pt100 
measuring devices with a 3m long cable. The probe could be introduced through 
the compensation chamber for each measurement, or left in place depending on 
the cost. We've also been thinking of using data-loggers. Could you advice 
cost-efficient solutions? We're also wondering about the temperature layering 
inside the digester? Can you suggest an upper limit on the temperature gradient?

Any advice would be welcome!


Regards,

Nicolas Borchers


-- 
Nicolas Borchers 博石屹
Organic Farming Officer 有机农业项目官员

+86 159 2552 3303
Skype: nborchers

Initiative Développement – China  法国发起发展组织
402, B2, Fubang garden, Shulin st., 650100 Kunming, Yunnan province, China
云南省昆明市书林 街富邦花园B座2单元402室  邮编:650100
+86 (0)871 3181557
www.id-ong.org/cn

Energy Globe Award 2009 and 2011
International Solidarity Award (HCCI) 2007

Offset your carbon emissions with ID – www.id-ong.org
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to UNSUBSCRIBE or Change your List Settings use the web page
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for more information about digestion, see
Beginner's Guide to Biogas
http://www.adelaide.edu.au/biogas/
and the Biogas Wiki http://biogas.wikispaces.com/

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