Hi,
roh made a beautiful Milkymist One wood case a few days ago, see

http://www.milkymist.org/mmone.html
(scroll down a little)

If I understand correctly, the toolpath was (GPL licensed) QCad to
design the cut and drill files, saved in DXF files that were then
fed to a RABBIT 40B laser cutter. It took 12 minutes on the laser
cutter, and Raumfahrtagentur charges 1 EUR / minute so the cost of
the case came to 12 EUR for the cutting plus material.

http://en.wikipedia.org/wiki/Laser_cutting
http://en.wikipedia.org/wiki/QCad
http://en.wikipedia.org/wiki/DXF

The work was done at the Raumfahrtagentur hackerspace in Berlin,
Germany. They have quite a nice website with background info about
their equipment (some only in German).
http://raumfahrtagentur.org/

After this great first step, the next unsolved mysteries are:

1) connectors are not labeled
2) the microphone is inside and there needs to be some opening in
   the case.
3) we need a solution to hold the buttons in place (glued right
   now but that probably will not last very long)
4) currently the groove is made by cutting two thin lines into
   the wood, and then scratching out the wood in between with a
   screwdriver. Need a better solution.
5) try the case in acrylic instead of wood
6) the top and bottom parts are not fastened well or at all, after
   switching to acrylic we need to think how we can hold these
   pieces together and make it stable.

Excellent work from roh!
Feedback welcome as always,
Wolfgang

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