I made a first rough prototype of the case. It's a simplified variant
that has only two shells (the final version will have a separate cover
for the battery compartment) and lacks a few details.

This is what the parts look like:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-parts.jpg

We also need something to put inside. I didn't want to risk breaking
the one working board I have now, so I took an unpopulated PCB and
separated main board from sub-board:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-pcb-parts.jpg

The first thing that goes into the case is the OLED. Here I picked an
old defective one that's idead for mechanical experiments. It is held
in place by the structures in the top shell:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-oled.jpg

Next, the two boards go in. Note that they're at different heights:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-inserted.jpg

In real life, they would be connected by a little cable. But I'm not
that far yet. Also, the OLED's FPC would be soldered to the PCB, so all
the parts go in at the same time.

This is what the closed case with some content looks like:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-top.jpg
http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-bottom.jpg
http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-side.jpg

The battery holder is a different type than the one I'm actually using.

Here are the dimensions:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-length.jpg
http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-width.jpg
http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-height.jpg

Dimension       Planned Model   Measured
--------------- ------- ------- --------
Length          67.0 mm =       67.1 mm
Width           33.0 mm =       33.3 mm
Heigth           8.5 mm 9.0 mm   8.9 mm

Can't imagine how big this is ? Here are some coins for comparison:

http://downloads.qi-hardware.com/people/werner/anelok/tmp/case1-coins.jpg

>From top to bottom, left to right: 2 Euros, US quarter dollar, 50
Australian cents, 50 new Taiwan dollars,  1 Brazilian real, 1 Argentine
peso.

- Werner

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