My brain will never ever remember that new GFA phone number - that 3797411
is there for life- John and others in GFA office will get a lot less calls
from me so they will get less interruptions ....................... old
McPhee



2008/6/24 STO Airworthiness <[EMAIL PROTECTED]>:

> Hello Nige,
>
> This was a good call with a successful outcome which may well have saved
> a catastrophic failure & it  just goes to show that, in our game you
> must stick to your principles even though the decision may be unpopular.
> As Mike Valentine used to say " In Aviation, It's a damn sight better to
> be down here wishing you were up there, than to be up there wishing you
> were down here!!"
>
> Dog members please note that the GFA office will be moving this Thursday
> 26th June.
>
> New address is:-
> Level 1 / 34 Somerton Road
> Somerton
> Vic 3062
> Phone:-   (03)9303 7805
> Fax:-        (03)9303 7960
> Web:       www.gfa.org.au
>
>
> Regards,
> JGV.
> Please note my new e-mail address as of 23 Feb 2007:
> [EMAIL PROTECTED]
> ------------------------------------------------------
> The Gliding Federation of Australia Inc.
> invites you to visit the web site www.gfa.org.au
> newcomers to gliding and soaring are invited to visit www.soaring.com.au
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> -----Original Message-----
> From: Nigel Baker [mailto:[EMAIL PROTECTED]
> Sent: Friday, 20 June 2008 5:47 PM
> To: DOGS
> Cc: Tom Gilbert; Russell White; Redmond Quinn; Michael Shirley; Mark
> Morgan; Keith Gateley; Hudson, John; graham marsh; Wrigley, Gavin; Colin
> Turner; Catherine Conway; Baylee Roberts; ANDREW WRIGHT; Ivor Paech;
> Harry Bache
> Subject: [DOG mailing list] Crankshaft Damage from prop strike.
>
>
>
>
>  G'day DOGers
> I have cc'd this mail to other operators who may be interested in this
> result.
>
>  Attached photo's of damage to the blade of a HOV 62 160 prop fitted to
> an L2000 in a
>  G109 .
>  This is assumed to be from a stone.
>  The owners asked for an opionion from me. I have not seen the Blade
> damage in  person only seen the Photo's.
>  The damge to the leading edge is I thought severe for a stone chip. It
> seems  strange to have such a large bit of damage so far up from the
> tip. I have  trouble understanding how something that big would be
> picked up by prop wash  that high.
>  The damage to the leading edge is quite deep.
>  I have not seen the blade as I said, and Air Props have deemed the
> damage  too bad for them to touch so it went back to Hoffmann. Thus all
> I have is the photo's and while my immediate reaction is that a strike
> like this on  one blade only does not constitute full stress reversal at
> the crankshaft journal and likely low stress values anyway therefore
> unlikley to have done  any engine damage, I was reluctant to express
> more than a general opinion not  being directly involved.
>  I was asked to put the question to Limbach.
>  I sent the images to Limbach thinking I was likely to get a negative
> defensive  response and that is exactly what I got.
>  They are of course  hiding behind their service bulletin 11.4 which I
> have also attached.
> Their reaction to the images was "please comply with SB 11.4".
>
> I felt that there was little choice but to bulk strip. JohnViney agreed
> so that was our isntruction to the owners.
>
>  The insurance assessor asked the owners to check with the manufacturer
> re Bulk Strip and that is exactly what we have done.
> The engine in this aircraft  only had 48 hour since overhaul. We did an
> NDT check on the Crankshaft and Con Rods at that stage and all was well.
>
> The engine was removed after I quoted the Spares and someone else quoted
> also including labour and the insurer gave the go ahead.
>
> Well I have to eat my words. I really didn't imagine we were doing
> anything than arse covering due to the SB. How wrong was I. I knew there
> was an oustide chance but thought pretty slim of any damage but there is
> always the unkown and in this case it was just what had caused the prop
> damage.
> The answere came back today on the NDT of the crankshaft.
> There is a crack in the centre main journal.
> Take this as wake up call guys. Just cause the damage doesn't look too
> bad and there is no evidence of flange runout don't assume it wil be ok.
> I have had some people state there is no need to bulf strip when a
> timber prop is used. Well that's bollicks. There is plenty of evidence
> to the contrary around but this instance takes me a bit by surprise.
> I certainly will take a more conservative veiw the next time this comes
> up.
> Cheers.
> Nige.
>
>
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