Hi Ian,
 
As usual, you have raised some interesting points worthy of further
discussion.
 
The idea of a small air duct to cool the magneto can do no harm, indeed
a similar arrangement should  be incorporated into the electronic
ignition mod for Dimonas & 109s as we know they have trouble with
overheated coils & modules.   For legal & safety reasons any such mods
should be documented as an "Approved Mod" through the GFA Airworthiness
Department to ensure the aircraft's certification is not compromised.
Should you wish to create such a mod give me a call & I will guide you
through the correct procedure.  This is not onerous & while a CAR 35
input is necessary, the design & installation can be engineered at local
level & our tame GFA CAR 35 engineer will endorse it if all looks okay. 
 
I see no reason why a magneto which was overhauled say 150 hrs ago and
which was removed from an engine for reasons other than ignition
problems should not be reinstalled on another engine to serve out the
balance of its service life.  This would of course require accurate
tracking of component usage and to achieve this a logbook for the
component is a feasible solution.  
 
For single aircraft owners it would be quite acceptable to dedicate a
page or two of the yellow "component Record" section to individual
magneto serial no's,(say half a page per mag) but this method will not
work well if the component is likely to be installed on a different
aircraft, and for multiple aircraft operators it might be more
appropriate to establish separate logbooks for individual components in
the same way that we do for propellers.  So long as the method used
permits accurate tracking of the component's history it would be quite
acceptable to me. 
 

Regards 
John G Viney 
Senior Technical Officer, Airworthiness
GLIDING FEDERATION of AUSTRALIA INC.
Please note my new e-mail address as of 23 Feb 2007:
[email protected] <blocked::mailto:[email protected]> 
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________________________________

From: Ian Mc Phee [mailto:[email protected]] 
Sent: Wednesday, 28 January 2009 8:27 AM
To: DOG LIST
Cc: Kevin Rodda
Subject: [DOG mailing list] slick Mag possible overheating in h36
install


Yesterday we  had a old (say 1150hr TT slick- I only log engine airtime)
which I sent in to Aero Enterprizes with the idea to keep as spare
(notice the Swiss on Falke had musical magnetos).  Steve when he opened
it up said is was one of the worst he has seen even though his
ogranization did 500hly on it about 450hrs ago.  The trouble is the coil
has been getting too hot and was failing under heat gun and Steve then
suggested to look again at the installation and consider a small jet of
air directed to Mag. Mag is now only core exchange value. 

The h36 then had the L2000 but now it has S2500.  I have already made up
aluminium tube to direct air onto the mag hidden down the back. In many
aviation installations it is the norm to direct a jet of cool air onto
the magnetos and I would consider it a good idea for Dimona especially
in AUS.  Have a look at a few GA planes.  I do know Jabiru require a jet
of air and or heat shield at their coil and the Powermate regulator in
some installs needs a jet of air onto cooling fins.
Electronics/electrical hate excessive heat  

My interpreting mags is they last the life of the aircraft which in
Lycoming would be 1800 to 2100hours but in the case of Limbach it is
1000hrs.  As one LAME friend told me as he services a Mag you can tell
when they are too old - it shows just like looking at a horses mouth.
Personally I would consider (need to pass it by John V) if you keep a
log book with a magneto (the Swiss do!!!) then it could be serviced and
be used in multiple aircraft.  My friend who was chief engineer with
King Island Airlines said they would do musical magnetos on Chieftains
and would would change a magneto while the passengers sat in terminal
for 1 hour.  I seem to remember a very small card similar to a parachute
repack card was with each magneto which was the mag log book.

Anyhow my bottom line is consider air onto magneto like most GA do and
maybe even consider doing services say 400hrs as we only have one
magneto - it is cheap insurance and the Germans ONLY call for 250hrs on
Slick.

Ian M   

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