Hi Ian,
 
Can you recommend a good CHT dual gauge that is not too large, & same
for EGT?
 

Regards 
JGV 
Senior Technical Officer, Airworthiness
GLIDING FEDERATION of AUSTRALIA INC.
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________________________________

From: Ian Mc Phee [mailto:[email protected]] 
Sent: Tuesday, 28 July 2009 9:16 PM
To: DOG LIST; Frank Deeth; dave goldsmith; Bill Simkinson; Kevin Rodda;
Bill and Val Wilkinson; [email protected]; Dr. Nicholas Singer; harry
medlicott; Erich Witstock(gmail); Ray Hunt; Russell White; Brian
Marshall; Giles Taylor(bigpond); Leach, Jerry; Jeff Hunt; Geoff Sim;
Ashley Osborne; Andrew C. Jowett; Bob Kilpatrick; Bob Williams; Reid,
Alwyn; Taylor, Bruce; Cliff Hitch; Ken Flower; John Clark; Dave
Sharples; John Duffy; Pip Stevenson; Chris Kiehn; Mark Fisher; Ian
Williams; John Witham; Vic and Lynn Hatfield; Michael Shirley; Mike
Maddocks; John Michell; Mark Laird; Nigel Arnot; Norm Sanders; Moore,
Rob; Roger Druce; Ron Cameron; [email protected]; Chris
Woolley; John Williams; Lewis Zuegn; Universal Plastics; Ken Robinson;
Paul Midson; Greg Wilson; Greg Kolb; Greg Smith; Todd Clark; Hartmut
Kiehn; Graham; Robert Hare; Robert Hare; [email protected]
Subject: [DOG mailing list] Good instrument saves expensive engine
repair


I have said for 30+ years good instruments can save expensive engine
repairs and this week I can really thank Barry Deeth (my friend who
discovered KSA at Oshkosh) and Bill Simkinson (the maker) for KSA CHT1DT
over temp alert and shock cooling alert.

I guess 50%+ of glider tow planes in AUS have KSA1DT instruments fitted
to prevent shock cooling on decent after a aerotow.  More recently I
have introduced same into motorgliders (these days with L&R switch) as I
re engined same and this week it sure paid off.  After 50hours of
perfect temperatures on every climb all of a sudden RH side rapidly rose
above my setting of 175deg C while LH was 25-30degC lower - normally
there is 3 to 4 degC difference between L and R side.

After 3 such flights and at a friends advice I checked the inlet
manifold gasket at head.  Yes copper gasket was crushed more than it
should be.  Down to George the local VW man and he found the gasket ($1
for 2!!) and guess what next flight was perfect within 3 degC. I am
certain if I only have single (say VDO CHT) I would not have picked up
the problem and would have had burnt valves in 50 hours time costing
$500.

I can not speak highly enough of good simple engine instruments.  I look
on fitting same which costs less much than $500 as one off engine
insurance policy. 

The other little trick I use in any aircraft if I see CHT rising more
than it should then I apply say 30% to 50% Carby heat and immediately
down comes CHT temp due to the richer mixture.  If instead I bring back
throttle just a little UP goes the CHT even more.  I just love giving
every engine full power as fuel is cheap compared to repairs and the
latent heat of vaporization does cool the engine.  

The other instrument I like in motorgliders is dual cheap EGT.  On full
power EGT must fall a little from backing off throttle a small amount
which shows you are running rich of peak.  Around the go cart track it
is always true that the cart engine never ever goes better then just
before the engine blows up!!!! That is they were running it lean and
then it ceased.

For those with Limbachs Tech Bull 53  remarks 4 reads "The engine
temperatures should be kept at the lowest possible level.  Ideal is less
than 180degC in a climb. In this context see Tech Bull 44"  This is for
L1700, L2000 and L2400 and as far as I am concerned every other 2 stroke
Rotax  and Jabiru engine as well and infact I say 175degC.  We in our
PIK20E have a Rotax 501 which is 29 years old and has never been rebuilt
and Bert Flood Imports inform me it is the oldest Rotax in Australia
still going!! I could recommend reading of Tech Bull 44 (latter 11 page
version)

Sorry for the add but I am so glad problem was found and fixed

Ian McPhee
0428847642.
Skype <macca304>     

 

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