There is a ignition modification for the rotax 912 motors called a "soft start 
module"

I haven't experienced it but the claims are that it smooths out the sometimes 
very harsh starts and kickbacks in the 912 Rotax.

I believe it is designed for the 100hp high compression 912 but it is 
beneficial for the 80hp 912.

Many regard the harsh starting and stopping of the 912 (particularly the 100hp) 
as being very tough on all the engine components, particularly the sprag clutch.

It is important with the Rotax motors to get your starting and stopping 
techniques correct. Otherwise you are loading items like sprag clutches 
severely. Plenty of "how to" guides around the net. 

Have a look at this review of the soft start module.
https://www.youtube.com/watch?v=koUsBqTQJ5I

Rob Thompson
0429 493828


From: [email protected]
To: [email protected]
Date: Tue, 26 Aug 2014 19:37:17 +0930
Subject: [DOG mailing list] Super Dimona Starter Motor

 Hi I am Colin Turner President and CFI of the Scout Gliding Club in South 
Australia.The Scouts own a HK36TC Super Dimona which is having starting 
problems.Ever since we purchased the Dimona from the Scouts in NSW it has 
always been rough to start.The starter motor never turns the engine over 
smoothly it is always jerky but up until recently it has always started 
relatively quickly.Of late it has become much more jerky and it takes a lot of 
attempts to start it. The battery is a year old but it is still reading 
reasonable voltages no load and loaded. I have attempted to start it jumpering 
another good battery with no discernible change.The starter relay cuts in OK 
and the starter motor seems to run smoothly but what appears to be happening is 
that the starter clutch is slipping. It is now at the stage that it is serious 
enough not to use it. Has anyone had similar problems who could perhaps give an 
opinion of the possible cause and what would be involved to fix it? Regards C. 
R. TurnerBranch Commissioner Air Activities Scouts SAPresident & CFI Scout 
Gliding Club                                            

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