A couple of points of interest,

1)      I have been doing some delivery flying and test flying of a few
Foxbat microlites which have the 100hp Rotax 912 engine. They have
electronic ignition.  On start up, the engine runs like a hairy dog for a
few seconds then smooth . as the electronic pick ups are changed
automatically from the TDC start  ones to the normal advance ones .  maybe a
similar idea could be designed for a limbach pickup(s) 

2)      We have also had a mag failure on a Grob 109 . quite a few years ago
though.  Could it be that the 109 mag cooling is simply not up to scratch ??
Wolf Hoffman seems to have cunningly used the cooling airflow thru  oil
cooler to be directed over the mag of the Dimona.  While warm air  of
course, it still seems to offer significant cooling

Ian Williams

ZK-GCB

 

From: [email protected] [mailto:[email protected]] On
Behalf Of Rob Thompson
Sent: Saturday, 3 October 2015 11:08 a.m.
To: [email protected]
Subject: RE: [DOG mailing list] Mag Failure

 

Those gear teeth don't drive much of a load except if the rotor was to jam
for some reason?

Not easy to tell from the photo but the rotor gear teeth look OK. Maybe if
heat is a factor the stripped gear may use plastic that softens at a lower
temperature.

Did this happen at start up? If so the gear teeth undergo some serious
acceleration as the impulse coupling kicks.

What about at shutdown? If the engine kicks back the gear teeth also reverse
direction suddenly.

Some serious analysis needed...I guess all will be revealed in time!

Rob

Rob Thompson
0429 493828
Please note that my new email address is [email protected]



  _____  

From: [email protected]
Date: Sat, 3 Oct 2015 10:33:42 +1300
To: [email protected]
Subject: Re: [DOG mailing list] Mag Failure

Could well be temperature related 

Sent from my iPhone


On 3/10/2015, at 08:46, Ian Mc Phee <[email protected]> wrote:

My question is why does it happen?  Is it based on hours or cycles of starts
or getting too hot or something else. I can remember once at overhaul he
replaced the cog gear  as it looked a little damaged

Ian m

On 3 Oct 2015 12:15 am, "Nigel Baker" <[email protected]> wrote:

Attached image of what failed in Rob's Maggy.

The drive gear stripped/lost a tooth and took the distributor gear with it.

Cheers.

Nige.

 



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