Might put some small caps between the pot signal wire and the ground to kill 
noise. They might be acting like giant antennas.

You also could try stronger pull-ups on the i2c.

-Jerry

> On Mar 9, 2015, at 1:24 PM, Jim Larson <[email protected]> wrote:
> 
> Following is a description of a problem I'm having in a motor control system 
> I'm working on down here in Sunny San Diego. Any thoughts or insights would 
> be most appreciated.
> 
> I have 8, 10K linear pots. The wiper of each pot is tied to an analog input 
> of an Arduino Mega (Analog pins 0 to 7). One end of each pot is tied to the 
> 5V rail; the other to ground. The pots are located 3 to 8 feet from the 
> Arduino. I have a header for the power connections and another for the 
> grounds. A wire from each header connects them to the 5V and GND connections 
> on the Mega. There are 6 motor driver shields (ADFruit Motor Shield V2) 
> stacked on the Mega and the header connections actually plug into the top one 
> of these. My problem is that connecting the headers to the Mega with all the 
> pots connected to the headers causes the motor shields to fail 
> initialization. When I connect the headers with only 6 (maybe 7) pots 
> connected, works fine. If I connect the last one or two pots, it fails. If 
> the two headers are not connected, all is well. Motor boards initialize just 
> fine. If I connect even the ground header(!), the initialization fails. By 
> fails, I mean that somewhere 
 in the initialization of the very first board, the driver code hangs. I have 
not yet tried to find exactly where the driver code hangs - I don't think 
that's where the problem lurks.
> 
> Voltages measure just fine. That is, the Arduino rails measure 4.99V between 
> them with the headers connected or not connected. Using an external supply to 
> drive the Arduino doesn't change anything. I'm considering an independent 5V 
> supply for the pots, but I'm not convinced that will solve the problem (since 
> I don't know what the problem is.)
> 
> Resistance between the headers measures about 1.3K - what you'd expect for 8, 
> 10K resistors in series.
> 
> One possible clue: the motor shields use I2C for all control. That could be 
> my "canary".
> 
> Something that bothers me: There is a measurable voltage on the headers when 
> they are not connected to power and ground. (4.99V). Since the wires only 
> connect to each end of the pots and should not be connected to the circuitry 
> otherwise, I don't know why this voltage should exist. The wipers of the pots 
> are connected to the Analog pins of the Arduino Mega. I am assuming that 
> these are configured as inputs by Arduino and should not be sourcing any 
> voltage, right? So where is the voltage coming from? Is it induced by 
> voltages elsewhere in the system? The resistance measurement does not 
> indicate a short anywhere.
> 
> 
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