> Hi All,
> 
> In cleaning a dirty trackball mechanism in a duo 230, I managed to
> separate the tiny plastic "wheels" from the thin wire "axle" they
> turn on. It happened without great pressure being applied, to both of
> the rollers in the trackball housing. Both plastic "wheels" appear to
> have splits in them, and rattle about inside the housing.

I have had the trackball mechanism completely apart and have discovered
that the wheels are rubber (or seem to be) and they simply slide onto
the shafts. If yours seem like plastic and are split my guess is that it
is old, hard rubber. Anyway, I had considered how one might replace them
if need be. What I would try to find would be some very small rubber
tubing. I have some small tubing but not quite small enough. Anyway, if
you had a small piece of tubing you could cut a 1 mm length off the end
of the tube. Slide it onto the shaft. Now put a small rubber O-ring over
your short tube, to become the new wheel. If you cannot find a piece of
rubber tubing small enough, you may be able to build up the diameter of
the shaft by putting one or more "layers" of heat shrink tubing over it. 

The idea is simply to build up the shaft with available materials until
you have a rubber wheel of the approximate correct diameter. An O-ring
as the final "layer" should give a surface quite similar to the original
rubber wheel.

UPDATE! I just looked through my box of O-rings and the smallest one
looks to be very close to the correct outside diameter of the trackball
wheel. Its inside diameter is small enough that it appears I could use 2
or 3 short sections of heat shrink tubing to build up the shaft to
accommodate it. If done carefully, I think the heat shrink tubing, when
heated, will naturally create a little "rim" of sorts on its ends, to
keep the O-ring from ever slipping off the ends. You might be able to
manufacture the little wheel on a small shaft from your junk box etc.
Then slide it off your shaft and onto the trackball shaft. This way you
could experiment with procedures without running the risk of damaging
the slotted disk which is permanently attached to the actual trackball
mechanisms wheel shaft.

I read somewhere of a guy who made a replacement wheel from a slice of a
pencil eraser. He poked a hole in the center of the slice somehow. But
to install it he cut the slice along its radius then slipped it over the
shaft (instead of sliding onto the end of the shaft) then glued the
slit. This is an interesting idea but I don't know how one would put a
hole in the center of the 'eraser slice' that would be 'true'. 

The entire mechanism comes apart such that you can slide something onto
the end of the shaft. It takes a delicate touch to deal with the little
'hair-like' springs, but I can do it so I know most people could, as I
am not very steady, am somewhat clutsy, all thumbs etc. I compensate for
these attributes by being slow and cautious.

Greg


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