Hello - we are seeing the same issues, were you able to resolve this? 
thanks!

On Sunday, 5 February 2012 16:48:25 UTC-6, Grant wrote:
>
> So we seem to be having recurring incidences of ES nodes getting into 
> a very odd state. In this particular case, one node because 
> unresponsive to test polls. I'm not really sure what to make of this, 
> because while this is ongoing, the cluster remains green, but the 
> borked node continues to try and service traffic, which means our app 
> is sporadically failing in the meantime. 
>
> [UTC Feb  5 22:29:23] error    : 'prod_elasticsearch_cluster_health' 
> failed protocol test [HTTP] at INET[10.180.48.216:9200/_cluster/ 
> health] via TCP -- HTTP: Error receiving data -- Resource temporarily 
> unavailable 
> [UTC Feb  5 22:30:28] error    : 'prod_elasticsearch_cluster_health' 
> failed protocol test [HTTP] at INET[10.180.48.216:9200/_cluster/ 
> health] via TCP -- HTTP: Error receiving data -- Resource temporarily 
> unavailable 
> [UTC Feb  5 22:31:33] error    : 'prod_elasticsearch_cluster_health' 
> failed protocol test [HTTP] at INET[10.180.48.216:9200/_cluster/ 
> health] via TCP -- HTTP: Error receiving data -- Resource temporarily 
> unavailable 
>
>
> Here's the corresponding logs from the node in question: 
>
> Some of this: 
>
> [2012-02-05 22:32:11,552][INFO ][discovery.zen            ] [prod-es- 
> r07] master_left [[prod-es-r08][mlrGPzm3QeCm7d_E_Lvozg][inet[prod-es- 
> r08.ihost.brewster.com/10.180.48.255:9300]]<http://r08.ihost.brewster.com/10.180.48.255:9300%5D%5D>],
>  
> reason [no longer 
> master] 
> [2012-02-05 22:32:11,552][INFO ][cluster.service          ] [prod-es- 
> r07] master {new [prod-es-r04][uOUyy7p_TBuNEbwmqWF9-w][inet[prod-es- 
> r04.ihost.brewster.com/10.180.35.110:9300]<http://r04.ihost.brewster.com/10.180.35.110:9300%5D>],
>  
> previous [prod-es-r08] 
> [mlrGPzm3QeCm7d_E_Lvozg][inet[prod-es-r08.ihost.brewster.com/ 
> 10.180.48.255:9300]]}, removed {[prod-es-r08][mlrGPzm3QeCm7d_E_Lvozg] 
> [inet[prod-es-r08.ihost.brewster.com/10.180.48.255:9300]<http://prod-es-r08.ihost.brewster.com/10.180.48.255:9300%5D>],},
>  
> reason: 
> zen-disco-master_failed ([prod-es-r08][mlrGPzm3QeCm7d_E_Lvozg] 
> [inet[prod-es-r08.ihost.brewster.com/10.180.48.255:9300]<http://prod-es-r08.ihost.brewster.com/10.180.48.255:9300%5D>])
>  
>
> [2012-02-05 22:32:12,557][INFO ][discovery.zen            ] [prod-es- 
> r07] master_left [[prod-es-r04][uOUyy7p_TBuNEbwmqWF9-w][inet[prod-es- 
> r04.ihost.brewster.com/10.180.35.110:9300]]<http://r04.ihost.brewster.com/10.180.35.110:9300%5D%5D>],
>  
> reason [no longer 
> master] 
> [2012-02-05 22:32:12,558][WARN ][discovery.zen            ] [prod-es- 
> r07] not enough master nodes after master left (reason = no longer 
> master), current nodes: {[prod-es-r02][uuh4KmeHR-eUeIr7J97zCg] 
> [inet[prod-es-r02.ihost.brewster.com/10.182.14.95:9300]<http://prod-es-r02.ihost.brewster.com/10.182.14.95:9300%5D>],[prod-es-r07]
>  
>
> [zqJRs5e6S5eWfL0kVuolJg][inet[prod-es-r07.ihost.brewster.com/ 
> 10.180.48.216:9300]],} 
> [2012-02-05 22:32:12,559][INFO ][cluster.service          ] [prod-es- 
> r07] removed {[prod-es-r02][uuh4KmeHR-eUeIr7J97zCg][inet[prod-es- 
> r02.ihost.brewster.com/10.182.14.95:9300]<http://r02.ihost.brewster.com/10.182.14.95:9300%5D>],[prod-es-r04]
>  
>
> [uOUyy7p_TBuNEbwmqWF9-w][inet[prod-es-r04.ihost.brewster.com/ 
> 10.180.35.110:9300]],}, reason: zen-disco-master_failed ([prod-es-r04] 
> [uOUyy7p_TBuNEbwmqWF9-w][inet[prod-es-r04.ihost.brewster.com/ 
> 10.180.35.110:9300]]) 
> [2012-02-05 22:32:12,565][WARN ][http.netty               ] [prod-es- 
> r07] Caught exception while handling client http traffic, closing 
> connection [id: 0x09be0e53, /10.180.48.216:54645 => / 
> 10.180.48.216:9200] 
> java.lang.IllegalArgumentException: empty text 
>         at 
> org.elasticsearch.common.netty.handler.codec.http.HttpVersion.<init>(HttpVersion.java:
>  
>
> 103) 
>         at 
> org.elasticsearch.common.netty.handler.codec.http.HttpVersion.valueOf(HttpVersion.java:
>  
>
> 68) 
>         at 
> org.elasticsearch.common.netty.handler.codec.http.HttpRequestDecoder.createMessage(HttpRequestDecoder.java:
>  
>
> 81) 
>         at 
> org.elasticsearch.common.netty.handler.codec.http.HttpMessageDecoder.decode(HttpMessageDecoder.java:
>  
>
> 198) 
>         at 
> org.elasticsearch.common.netty.handler.codec.http.HttpMessageDecoder.decode(HttpMessageDecoder.java:
>  
>
> 107) 
>         at 
> org.elasticsearch.common.netty.handler.codec.replay.ReplayingDecoder.callDecode(ReplayingDecoder.java:
>  
>
> 470) 
>         at 
> org.elasticsearch.common.netty.handler.codec.replay.ReplayingDecoder.messageReceived(ReplayingDecoder.java:
>  
>
> 443) 
>         at 
> org.elasticsearch.common.netty.channel.SimpleChannelUpstreamHandler.handleUpstream(SimpleChannelUpstreamHandler.java:
>  
>
> 80) 
>         at 
> org.elasticsearch.common.netty.channel.DefaultChannelPipeline.sendUpstream(DefaultChannelPipeline.java:
>  
>
> 564) 
>         at org.elasticsearch.common.netty.channel.DefaultChannelPipeline 
> $DefaultChannelHandlerContext.sendUpstream(DefaultChannelPipeline.java: 
> 783) 
>         at 
> org.elasticsearch.common.netty.OpenChannelsHandler.handleUpstream(OpenChannelsHandler.java:
>  
>
> 81) 
>         at 
> org.elasticsearch.common.netty.channel.DefaultChannelPipeline.sendUpstream(DefaultChannelPipeline.java:
>  
>
> 564) 
>         at 
> org.elasticsearch.common.netty.channel.DefaultChannelPipeline.sendUpstream(DefaultChannelPipeline.java:
>  
>
> 559) 
>         at 
> org.elasticsearch.common.netty.channel.Channels.fireMessageReceived(Channels.java:
>  
>
> 274) 
>         at 
> org.elasticsearch.common.netty.channel.Channels.fireMessageReceived(Channels.java:
>  
>
> 261) 
>         at 
> org.elasticsearch.common.netty.channel.socket.nio.NioWorker.read(NioWorker.java:
>  
>
> 351) 
>         at 
> org.elasticsearch.common.netty.channel.socket.nio.NioWorker.processSelectedKeys(NioWorker.java:
>  
>
> 282) 
>         at 
> org.elasticsearch.common.netty.channel.socket.nio.NioWorker.run(NioWorker.java:
>  
>
> 202) 
>         at 
> org.elasticsearch.common.netty.util.ThreadRenamingRunnable.run(ThreadRenamingRunnable.java:
>  
>
> 108) 
>         at 
> org.elasticsearch.common.netty.util.internal.DeadLockProofWorker 
> $1.run(DeadLockProofWorker.java:44) 
>         at 
> java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java: 
> 1110) 
>         at java.util.concurrent.ThreadPoolExecutor 
> $Worker.run(ThreadPoolExecutor.java:603) 
>         at java.lang.Thread.run(Thread.java:636) 
> [2012-02-05 22:32:12,814][DEBUG][action.search.type       ] [prod-es- 
> r07] Node [Bbaoza_KTP2DJQgxM4JN-A] not available for scroll request 
> [scan;1;5092799:Bbaoza_KTP2DJQgxM4JN-A;1;total_hits:7200;] 
> [2012-02-05 22:32:12,815][DEBUG][action.search.type       ] [prod-es- 
> r07] Node [Bbaoza_KTP2DJQgxM4JN-A] not available for scroll request 
> [scan;1;5092799:Bbaoza_KTP2DJQgxM4JN-A;1;total_hits:7200;] 
> [2012-02-05 22:32:14,066][WARN ][http.netty               ] [prod-es- 
> r07] Caught exception while handling client http traffic, closing 
> connection [id: 0x2cb594cf, /10.180.48.216:54651 => / 
> 10.180.48.216:9200] 
>
>
>
>
>
> Followed by tons of this: 
>
>
> [2012-02-05 22:32:24,572][DEBUG][action.search.type       ] [prod-es- 
> r07] [contact_documents-33-0][0], node[ar6qMqYnRSm5f0zvpKDirA], [R], 
> s[STARTED]: Failed to execute 
> [org.elasticsearch.action.search.SearchRequest@5c67fa3d] 
> org.elasticsearch.transport.SendRequestTransportException: [prod-es- 
> r06][inet[prod-es-r06.ihost.brewster.com/10.180.46.203:9300]][search/ 
> phase/query<http://prod-es-r06.ihost.brewster.com/10.180.46.203:9300%5D%5D%5Bsearch/phase/query>]
>  
>
>         at 
> org.elasticsearch.transport.TransportService.sendRequest(TransportService.java:
>  
>
> 196) 
>         at 
> org.elasticsearch.transport.TransportService.sendRequest(TransportService.java:
>  
>
> 168) 
>         at 
> org.elasticsearch.search.action.SearchServiceTransportAction.sendExecuteQuery(SearchServiceTransportAction.java:
>  
>
> 140) 
>         at org.elasticsearch.action.search.type.TransportSearchCountAction 
> $AsyncAction.sendExecuteFirstPhase(TransportSearchCountAction.java:74) 
>         at org.elasticsearch.action.search.type.TransportSearchTypeAction 
> $BaseAsyncAction.performFirstPhase(TransportSearchTypeAction.java:205) 
>         at org.elasticsearch.action.search.type.TransportSearchTypeAction 
> $BaseAsyncAction.onFirstPhaseResult(TransportSearchTypeAction.java: 
> 279) 
>         at org.elasticsearch.action.search.type.TransportSearchTypeAction 
> $BaseAsyncAction$3.onFailure(TransportSearchTypeAction.java:211) 
>         at org.elasticsearch.search.action.SearchServiceTransportAction 
> $2.handleException(SearchServiceTransportAction.java:151) 
>         at org.elasticsearch.transport.TransportService 
> $2.run(TransportService.java:199) 
>         at 
> java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java: 
> 1110) 
>         at java.util.concurrent.ThreadPoolExecutor 
> $Worker.run(ThreadPoolExecutor.java:603) 
>         at java.lang.Thread.run(Thread.java:636) 
> Caused by: org.elasticsearch.transport.NodeNotConnectedException: 
> [prod-es-r06][inet[prod-es-r06.ihost.brewster.com/10.180.46.203:9300]] 
> Node not connected 
>         at 
> org.elasticsearch.transport.netty.NettyTransport.nodeChannel(NettyTransport.java:
>  
>
> 636) 
>         at 
> org.elasticsearch.transport.netty.NettyTransport.sendRequest(NettyTransport.java:
>  
>
> 448) 
>         at 
> org.elasticsearch.transport.TransportService.sendRequest(TransportService.java:
>  
>
> 181) 
>         ... 11 more 
> [2012-02-05 22:32:24,572][DEBUG][action.search.type       ] [prod-es- 
> r07] [contact_documents-4-0][0], node[ar6qMqYnRSm5f0zvpKDirA], [P], 
> s[STARTED]: Failed to execute 
> [org.elasticsearch.action.search.SearchRequest@718585ec] 
> org.elasticsearch.transport.SendRequestTransportException: [prod-es- 
> r06][inet[prod-es-r06.ihost.brewster.com/10.180.46.203:9300]][search/ 
> phase/query<http://prod-es-r06.ihost.brewster.com/10.180.46.203:9300%5D%5D%5Bsearch/phase/query>]
>  
>
>         at 
> org.elasticsearch.transport.TransportService.sendRequest(TransportService.java:
>  
>
> 196) 
>         at 
> org.elasticsearch.transport.TransportService.sendRequest(TransportService.java:
>  
>
> 168) 
>         at 
> org.elasticsearch.search.action.SearchServiceTransportAction.sendExecuteQuery(SearchServiceTransportAction.java:
>  
>
> 140) 
>         at org.elasticsearch.action.search.type.TransportSearchCountAction 
> $AsyncAction.sendExecuteFirstPhase(TransportSearchCountAction.java:74) 
>         at org.elasticsearch.action.search.type.TransportSearchTypeAction 
> $BaseAsyncAction.performFirstPhase(TransportSearchTypeAction.java:205) 
>         at org.elasticsearch.action.search.type.TransportSearchTypeAction 
> $BaseAsyncAction.onFirstPhaseResult(TransportSearchTypeAction.java: 
> 279) 
>         at org.elasticsearch.action.search.type.TransportSearchTypeAction 
> $BaseAsyncAction$3.onFailure(TransportSearchTypeAction.java:211) 
>         at org.elasticsearch.search.action.SearchServiceTransportAction 
> $2.handleException(SearchServiceTransportAction.java:151) 
>         at org.elasticsearch.transport.TransportService 
> $2.run(TransportService.java:199) 
>         at 
> java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java: 
> 1110) 
>         at java.util.concurrent.ThreadPoolExecutor 
> $Worker.run(ThreadPoolExecutor.java:603) 
>         at java.lang.Thread.run(Thread.java:636) 
> Caused by: org.elasticsearch.transport.NodeNotConnectedException: 
> [prod-es-r06][inet[prod-es-r06.ihost.brewster.com/10.180.46.203:9300]] 
> Node not connected 
>         at 
> org.elasticsearch.transport.netty.NettyTransport.nodeChannel(NettyTransport.java:
>  
>
> 636) 
>         at 
> org.elasticsearch.transport.netty.NettyTransport.sendRequest(NettyTransport.java:
>  
>
> 448) 
>         at 
> org.elasticsearch.transport.TransportService.sendRequest(TransportService.java:
>  
>
> 181) 
>         ... 11 more 
>
> etc

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