Mark,thanks for your response. We hit the same problem last night ( before 
making any of your suggested changes ). Thankfully this time we did a whole 
load of analysis that may be of use. 

We had one data node that got a java heap size error and left the pool of 
our elasticsearch cluster. We looked at this one node and found a few 
things.

1) It had a heavy load prior to it becoming unusable.
2) It started to garbage collect often and frequently.
3) The problematic node had high cpu and garbage collected every 30 seconds 
or so for 7 hours before we finally saw a heap size error in our logs, at 
the point the node was unresponsive and it left the cluster.
4) The node contained shards of our largest indices.

The interesting and worrying thing was that during this 7 hour period the 
elasticsearch cluster itself was unusable ( not accepting any reads)  and 
only recovered once the node had left.  We think that the cluster should 
have recovered sooner perhaps and not got into such a state. Anyone else 
seeing similar issues?

Dip

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