Stephen:
I'm glad your operation worked. But even a small drill can do more damage to the plate-through than is necessary because you're not sure if it is going down the center of the hole, and encountering only solder, or if it is to the side, encountering both solder and plate-through. Using a stainless-steel pin or needle is a very safe method. Solder does not stick to the stainless steel. If the hole is partially open, you need only stick the tip of the needle in, use your iron, either on the pad or directly on the pin, to heat the pin and, with very gentle pressure let it slowly melt its way through. Works beautifully. Some larger stainless pins have nice large non-metallic heads, which allows one to hold it and apply pressure even when hot. Most XYLs have stainless pins or needles floating about. It seems to go with the breed.

best wishes,

dave belsley, w1euy



On Apr 16, 2005, at 4:11 AM, Stephen wrote:

Gentlefolks,

I did not explain myself very well in the previous post. What I did was to use a very small drill, with a diameter smaller that that of the hole, and twist it gently between my fingers. This was sufficient to remove enough of the solder to allow me to insert the component leads without damaging the through hole plating. I was lucky enough to find a small box of 50 or so PCB drills in different sizes, from very tiny through to about 2 mm at a stall at
Dayton some years back for, I think, $10.


I only resorted to this approach because my Weller de soldering station, which i was given for free seems to have developed a fault and I had nothing else to hand. It is a Model DS 801, The symptom is that whilst the tip heats up, no matter what the temperature setting, it will not melt solder ;-(. The green LED flashes at about 1 Hz which is possibly a fault indication. if anyone has a manual for one, or knows what the fault is i would be greatful
for some assistance.

Of course the real answer is for me to pay more attention to the manual in
the first place. ;-). It is a beautiful morning over here in Norfolk,
England...do I melt more solder...or garden...that is the question.....
--
Stephen Farthing
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