My KXPD3 which is only a bit over a week old has developed the intermittent 
keying problem too but both pivot pins were inserted correctly when I checked.  
At first I thought it was a problem with the little set screws used as contact 
points building up crud on the ends and not connecting with the stainless 
posts.  Cleaning them did not cure the problem so, after thinking about it a 
bit, my take on the matter is:  both arms are made out of aluminum, aluminum 
oxidizes almost immediately on contact with air.  Rather than trying to use the 
pivot points as paddle ground, I think it would be much better to drill/tap a 
2-56 hole in each arm, sand off the anodizing and using a solder lug under an 
internal or external tooth star washer, connect a small, very flexible wire  
between each paddle arm and ground.  That would make a much better connection 
and should keep the problem from re-occurring.

Even though the arms are either moving on the pivots or the pins are moving on 
the aluminum pieces used for ground, it doesn't take very long for the oxide to 
build up and cause intermittent keying.  I've only had mine a bit over a week 
and already I've experienced several cases of this.  

It would void the warranty on a $130 accessory, especially if I screwed it up 
or I'd attempt to  drill/tap and make the mod myself as it does get a bit 
frustrating at times, especially when running 30 wpm or better in a QSO.


Jim Sheldon - W0EB
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