Yes, it isn't very pleasant to think about that failure rate.  I think
Rayovac took their manufacturing to a Chinese ODM a few years ago.
Having worked in the ODM space a few years, I can appreciate the
trouble they would face with quality control.  They'll probably take
the ODM down with them though.  Battery makers are large scale
operations.

I had a pack built with those Sanyo industrial NMH AAs (qty 11).  At
39WH, it's quite a pack.  I kept the AA form factor to minimize weight
for backpacking.  D cells weigh about 170g, but AAs are around 26g.

73,
matt W6NIA



On Thu, 27 Jun 2013 14:55:35 -0700 (PDT), you wrote:

>Matt,
>
>That would explain why, on the Yahoo Group, we were seeing complaints of a 
>cell or two out of eight, failing right out of the box!!!  I was amazed at 
>that.
>
>FYI, All Electronics sells a Tenergy cell that is a D size cell with a 
>capacity of 10,000 maH:
>
>http://www.allelectronics.com/make-a-store/item/NMH-D/NIMH-RECHARGEABLE-D-CELL-10-000MAH/1.html
>
>
>I don't have one, but they do not appear to be AA cells in a D size 
>sleeve...not with that capacity!  They won't fit in a KX3, but I had thought I 
>might build a tube of these as an external battery pack.  Unfortunately, I 
>don't think it would be much less expensive than a similar size pack of LiFePo 
>cells.  I wouldn't have to buy the balanced charger, but would have to make up 
>a constant current charger myself...or else charge with a variable voltage 
>power supply while manually adjusting the voltage to keep the current 
>relatively constant.  Makes the newer lithium technology look better and 
>better.  
>
>
>Now, if I could just get myself to trust Lithium technology enough to charge 
>them in my living room...
>
>
>Mark
>KE6BB
>(Hoping someone can convince me).
>
>
>
>
>________________________________
> From: Matt Zilmer <[email protected]>
>To: Mark Petiford <[email protected]> 
>Cc: Elecraft Reflector <[email protected]> 
>Sent: Thursday, June 27, 2013 2:29 PM
>Subject: Re: [Elecraft] Source of NiMH cells?
> 
>
>Hi Mark,
>
>You caught me in the middle a battery research project (day job) and I
>found some dirt on Rayovac -literally-:ALK and NiMH both.  Pretty
>severe manufacturing issues, though the details about the
>contamination weren't spelled out.  No CPSC issues though, so they're
>still in business.
>
>It got so bad that Rayovac has to put a banner on all retail blister
>packs:  "Lasts As Long As Duracell" or some such.
>
>Everyone seems pretty pleased with the Eneloops, so that's good.  I
>used them on the KX3 for a while, then ran a few tests and ended up
>with Tenergy Premium.  To each his own!
>
>73,
>matt W6NIA
>
>On Thu, 27 Jun 2013 14:13:40 -0700 (PDT), you wrote:
>
>>Correct, Matt.  I am actually running Panasonic HHR210AAB cells right now, 
>>which appear to be Enelooops with a different jacket, based on my research.  
>>We used them in my work, but only recharged them a few times, so I was able 
>>to get them cheap, and they work well.  I have a lot of experience with 
>>Eneloop 2000 maH cells at home...probably a more severe environment than my 
>>work!  They seem to be very forgiving so long as you don't discharge them 
>>below 0.9 volts per cell.
>>
>>I think early this year, we were seeing a lot of out of the box "infant 
>>mortality" with the Rayovac rechargeable NiMH cells.  Not sure if that is 
>>still a problem.
>>
>>Mark
>>KE6BB
>>
>>
>>
>>
>>________________________________
>> From: Matt Zilmer <[email protected]>
>>To: Mark Petiford <[email protected]> 
>>Cc: Rose <[email protected]>; Elecraft Reflector 
>><[email protected]> 
>>Sent: Thursday, June 27, 2013 12:51 PM
>>Subject: Re: [Elecraft] Source of NiMH cells?
>> 
>>
>>Just to be clear, there are Sanyo's Eneloops out there at retail, but
>>also a line of Sanyo commercial cells generally sold only as OEM
>>product.  I had a 14.8V pack built from the latter: 39 WH - so good
>>for several days of KX3 CW ops.
>>
>>73,
>>matt W6NIA
>>
>>On Thu, 27 Jun 2013 12:43:07 -0700, you wrote:
>>
>>>The Sanyo's are also known as Eneloops.  Be sure to get 2000mah or higher 
>>>capacity cells.  
>>>
>>>Mark
>>>KE6BB
>>>
>>>Sent from my iThingie.
>>>
>>>On Jun 27, 2013, at 11:56 AM, Matt Zilmer <[email protected]> wrote:
>>>
>>>> Sanyo, Tenergy, Powerex, Imedion, Panasonic, etc.
>>>> 
>>>> matt W6NIA
>>>> 
>>>> On Thu, 27 Jun 2013 18:51:22 +0000, you wrote:
>>>> 
>>>>> I'm guilty of not paying much attention to reflector
>>>>> chatter concerning batteries, as I didn't expect to
>>>>> need any. (:-)
>>>>> 
>>>>> Now I have a new KX3 (S/N 4437) and find I need
>>>>> a set to keep the clock running when it's off 12V.
>>>>> 
>>>>> Who's a good source?
>>>>> 
>>>>> 73!
>>>>> 
>>>>> Ken - K0PP
>>>>> [email protected]
>>>>> ______________________________________________________________
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