Steve,

If "hooked up backwards" means that the DC power was connected with reverse polarity, that will normally cause no harm to the K2 because there is a series reverse voltage protection diode in the input power line. The burned trace on the mic jack pin 5 suggests that something different happened to it.

Try replacing D9 with a 1N5711 diode and see what happens. The power output into a good dummy load will normally be within 0.2 watts of the set power if all is working right. You older K2 has a 1N34 diode at D9 and it is not as accurate over the full frequency range as the 1N5711.

If you have not done so already, record the menu settings, especially the filter settings and do a Master Reset (hold the 4, 5, and 6 buttons in while powering the K2 on). Then run CAL PLL and restore the menu settings. The fact that the problem goes away if you swap control boards suggests that there may be some problem with the EEPROM contents, and a Master Reset should 'clean it out'.

Set CAL CUR to 3.50 instead of 2.50 and see if the HiCur messages go away. If they continue, you may have to replace the PA transistors. Another thing to check is the DC voltage at the base of Q7 and Q8 during a TUNE - it should be in the range of 0.60 to 0.64 volts. If not, replace Q11 and Q13.

73,
Don W3FPR

On 10/5/2014 1:36 AM, KY7K wrote:
I forgot to mention that all testing is into a known good DL1 dummy load that 
I’m also using for my external power readings.

Any wise insights are most welcome!

Steve - KY7K
[email protected]
Get OUT and play radio!

On Oct 4, 2014, at 10:28 PM, KY7K <[email protected]> wrote:

I recently purchased a used K2 (Rev A) from a club that was not working because 
it had been “hooked up backward”. That is the best anyone can remember as to 
what happened to the radio ~7 years ago…

Currently, the power output as displayed on the radio and on an external power 
meter is very unstable and does not match the power setting desired. This is 
not just a little off, I can select 1W on the radio and then hit the tune 
button 5 times and might get .4W, 6.7W, HI-CUR, 9.0W, 1.2W.
This is the QRP K2 with SSB, NB, KIO2 and DSP options. The problem occurs with 
or without the option boards installed.

Background:
When I first tested it, it would power on but the only function that was 
operational was the power control. Every other knob and button was 
non-functioning as if the cpu was hung up. The radio was not transmitting in 
this state.
I had a old CPU (U6) from my other K2 that I installed as a test and that 
seemed to fix the problem, at least in receive. I, unfortunately, did not test 
it in transmit.
I ordered a FWK2MCIO kit to get a new cpu and also ordered all the mod kits for 
the Rev A to Rev B upgrade, once they came in I installed everything and while 
performing the the calibrations after the upgrade discovered that the transmit 
power was very unstable between transmissions.
Other than the bad U6, the only other issue I found was that the PCB trace from 
pin 5 of the Mic connector on the front panel board was basically missing, from 
getting shorted to +12V I assume, it disintegrated when touched...

I’ve narrowed the issue down to the control board, since if I swap the control 
board from my working K2 into the bad radio the power issue disappears.
I’ve checked VRFDET, VALC, and VPWR on the control board and they are all OK 
best I can tell, and I’m now at a loss where to look next.
Note: the power level is stable once it settles on some random output power. 
The power level is random from one transmission to the next.

The following links are images showing a tune cycle.
The first image shows the full scan with the radio set to ~1W and actually 
putting out ~.4W. The second image is zoomed in on the start of the cycle.
https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0

This is with the power set to ~7W and the radio indicating hi-cur, before 
settling down to ~6.4W
https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0



Steve - KY7K
[email protected]
Get OUT and play radio!

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