Two questions about the K2 and remote antenna switches – particularly, the 
Ameritron RCS-4.

The K2 I finished building three months ago is finally on the air and, so far, 
working reliably, with great thanks to Don Wilhelm for his knowledge, skill, 
and patience.

It is now on its fourth set of PA transistors, plus a raft of other components 
in the PA circuits.  The story until now had been the same – the rig works fine 
on Don’s bench; he returns it to me where it works fine with a dummy load on my 
bench at my city QTH where real antennas are forbidden.  I then take it to my 
operating QTH where my antennas are, hook it up, and within 20 minutes or less 
a loud pop and a puff of smoke precede the darkness.  PA transistors blown away 
again.  Three times, all the same.  Replaced power supplies twice, added 
cascades of surge suppression on the AC mains, no dice.  Sent the rig back to 
Don for another round of radiology and surgery.  Thrice.

This time, on a hunch, I removed one thing that differed between the operating 
QTH and the test bench in the city – an Ameritron RCS-4 remote antenna switch.  
With that out of the circuit, so far the rig seems happy.  No pop; no smoke; no 
darkness; no tears; no round trip back to North Carolina.

Don suspects the problem has been some mismarked component in the base K2 
which, though it looked right, was of the wrong value and caused an imbalance 
between the two matched PA transistor circuits.  On the rig’s last trip to NC 
Don replaced virtually everything in those circuits.  And now it works OK, so 
far.

I wondered, though, if the RCS-4 could also be a culprit.  That switch inserts 
into the coax feed line the AC and DC voltages that energize its remote relays 
out where the antennas are.  According to the schematic there is no way DC 
voltage could appear at the input side of the switch console.  But with a DMM 
reading the Ameritron’s RF input side, I see some.  There are DC transients as 
high as 5 volts, negative and positive, occurring at odd times and of very 
short duration.  They have never seemed to affect the K3/KPA/KAT, nor the 
KX3/KXPA when these rigs are connected to the same RCS-4.

So, two questions:  First, is it possible that these weird transients from the 
control box could have been the cause of the PA failures?  Has anyone else ever 
experienced anything like this?  Second, rather than test that hypothesis by 
hooking the RCS-4 up to the K2 again, a test that could be expensive, I may 
just look for another remote switching system.  Any suggestions about a 
replacement?  If I need to use a separate DC voltage cable I’ll have to wait 
until the spring thaw in order to bury it – but maybe the DC voltage insertion 
system just isn’t a good idea?

Tnx for any advice anyone can offer,

Ted, KN1CBR
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