Al,

Quick follow-up on the KPA500 with the very loud buzzing transformer … after 
hours of disassembling, reassembling, tightening, etc., I couldn’t correct the 
problem and sent the unit back to the mother ship.  The transformer had a 
problem and was replaced.  I have heard from others that they were similarly 
told of a problem with transformers that would require replacement.  My unit is 
now wonderfully quiet.

My unit was a kit, but it makes me wonder if the “burn-in” of assembled units 
is simply an idle current test or if the unit it tested under load at different 
modes; my unit was quiet on SSB but ferociously loud on CW (even at 5W drive). 
It seems that would be pretty easy to detect in an assembled unit; kits are a 
whole other story.

In any event, aside for the $80+ it cost me to ship the unit back, all is well 
… and quiet.

Joe W1GO

> On Oct 23, 2016, at 5:46 PM, W1GO (Joe) <[email protected]> wrote:
> 
> 
> Hi all,
> 
> Finished assembly of KPA500 and a little surprised at the magnitude of hum / 
> buzz during CW (no real issue on SSB); I've read about it but was surprised 
> at just how pronounced it is.   I could use the KPA500 as a code oscillator 
> for practice; no need to keep monitor turned on.  I've read most of the 
> historical dialogue regarding methods to minimize "the buzz": use yellow wire 
> tap, keep wires from touching chassis, make sure everything (including 
> transformer) is good and tight, etc.  all those things are done with little 
> positive impact.  I'm running off well regulated 240 VAC.
> 
> I just wonder if anyone has any other "secrets" they might share.  My code 
> proficiency is not great, at this point, and having the KPA500 groan in 
> response to my keying is somewhat distracting; even with headphones when 
> monitor is turned up higher than usual.
> 
> Best regards,
> 
> Joe
> W1GO
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