Just a guess, but if it happens in SSB but not CW, look for RF feedback into 
audio circuitry.

Vic 4X6GP 

> On 6 May 2017, at 19:49, W1GO (Joe) <w...@icloud.com> wrote:
> 
> 
> Elecraft faithful,
> 
> Any guidance with trouble shooting a KPA500 / K3 issue would be helpful.
> 
> Problem: KPA500, primarily in SSB, “redlines” (600W+ LED) after a few seconds 
> of transmission / speech.  This seems to be independent of band.  With the 
> KPA in standby, the K3 output power holds rock steady as indicated in the KPA.
> 
> Conditions:
> -  Only about 20W of drive in SSB can result in the “redlining”  … To 
> eliminate the redlining, I have to turn drive down to about 18W. … about 20W 
> in CW provides about 500W fairly solid.
> -  The K3 is powered by a 70A supply that does not sag much upon K3 keydown 
> (14V to ~13.7V indicated on K3)
> -  KPA is powered off 240 … I tried two different KPA transformer taps as I 
> noticed with yellow tap the supply voltage right about 60V and occasionally a 
> little below on key down.  Supply voltage stays well above 60V with red tap 
> but same “redlining” of the KPA.
> -  Have tried various mic gain compression settings using dynamic mikes.  
> Without amp in-line I do fine with gain 30, compression 20 (10db).  I’ve gone 
> as low as gain 15 / compression 15 (~5db) with no impact.
> - I’ve tried various TXG VCE rating from -1.5 to 1.5 … no impact.
> -  ALC on … ext ALC off …. varied these to see if there would be an impact.  
> None.
> -  SWR (to different antennas) is <1.7 w/o KAT500 and <1.3 w/ KAT500
> 
> 
> What I’ve tried / done:
> -  Gain / compression changes as above
> -  Checked K3 supply voltage and no significant voltage drop on key down
> -  Changed power supply to a 35A powering K3 with no change 
> -  Varied KPA transformer taps to ensure supply above 60V
> -  Changed coax between K3 and KPA and KPA and KAT500
> -  Tried with two different antennas / coax runs and had same result
> -  Varied TXG VCE from -1.5 to 1.5
> -  Performed gain calibration on K3
> 
> 
> 
> I’ve had the KPA for about 9 months but primarily operated CW so not sure if 
> this is a recent occurrence.  Any other suggestions would be appreciated.
> 
> Many thanks, all, and have a wonderful weekend.
> 
> 
> 
> Kindest regards,
> 
> Joe
> W1GO
> 
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