I initially had a similar problem - KXPD2 failing to key dahs 
properly/reliably. The main reason was the contact spacing was too close. I 
like a light touch and close spacing. I spent quite a bit of time adjusting the 
pivot pin play using the small allen wrench provided. You want them tight 
enough to not allow the paddle to "wobble" but not so tight that it binds. Once 
those adjustments are made, set the contact spacing where you like it but wide 
enough for the "swing" needed to make reliable contact. You can also use a 
small strip of stiff paper slid between the contacts to clear out any dust or 
corrosion. 

73,
Brian, K0DTJ
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