Bruce,

To do the job properly, you will have to remove the board from the heatsink.
Remove the shield and the standoffs - note that the 2 standoffs toward the front are shorter.
Then remove the 6 screws holding the PA transistor and Q3 and Q4.
There are 3 more screws on the rear panel to remove.
You can then remove the board from the heatsink. You may want to unsolder the wires from the speaker, but that is your choice.

Locate D16 and D17 near the SO-239 jack. Remove them and replace with new 1N5711 diodes. If you do not have good desoldering equipment, don't fret - if you can't unsolder the diodes one end at a time, crush the diodes and remove the leads one at a time. Clean up with solder wick and if solder remains in the holes, heat the pad and push it out with a wooden toothpick. Normally, just replacing the diodes is sufficient, but you can check your work by powering only the base K2 with the external wattmeter/dummy load (you can do that before mounting the KPA100 board onto the heatsink). If you have proper power control in the low power range, all is well. If not, there may be another problem with the KPA100 wattmeter circuit.

BTW, examine the KPA100 board. If it has blue toroid cores (other than the Low Pass Filter), then it is the most recent. If instead you see a red toroid core at L16 and L15, it would be a good time to upgrade it with KPA100UPKT. Also examine the shield - if it has a notch over the SO-239 that is only 3/16 inch or less, it is the new one, and you should also have a shield over the speaker magnet. If both those conditions are not true, add the KPA100SHLDKT.

73,
Don W3FPR

On 11/5/2017 1:37 PM, K1FFX wrote:
Don,

You were right on the money with your diagnosis.

I have the Elecraft W1 wattmeter.  At 10 watts or below, the "14 watt" range
LED was illuminated.  As I rotated the Power knob past 10 watts to just
about 12 watts, the "14 watt" LED went out and the "140 watt" LED was then
illuminated!

So, I've got to replace D16 and D17.  Any hints on that replacement job will
be appreciated.  I found
an old forum posting from someone who apparently had a difficult time
disassembling the KPA100 to get to the two diodes.
______________________________________________________________
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[email protected]

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html
Message delivered to [email protected]

Reply via email to