I remember this problem from the early days of the KPA100, although not necessarily in connection with the KAT100. I believe there was a builder's alert issued about the RF choke location, but I was unable to find it on the Elecraft Web site.

If the KPA100 is old enough that it does not have the side grounding clips and reconfigured shield, there is a modification kit at <http://www.elecraft.com/order_form_parts.htm> called KPA100SHLDKT. This change was included in KPA100's shipped after June 2003, according to the parts list description. The reconfigured shield has a smaller gap near the SO239 and the RF choke which I believe was intended to fix this problem.

Although I don't recall exactly, I think the suggestion in the original Builder's Alert was to mount the RF choke away from the hole in the shield and as close to the chassis as possible.
--
73,
Vic, K2VCO
Fresno CA
http://www.qsl.net/k2vco
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