"I believe that additional attenuation might be helpful if you can implement it 
without upsetting the RX path, although on most bands 2 or 3 dB extra 
attenuation wouldn't matter."

Both the KPA500 and KPA1500 have built in drive attenuators (3 dB for KAT500, 
KPA1500 unknown) but there seems to be no serial command to activate them (only 
control is internal for over-drive protection).   It would seem to be a fairly 
simple firmware change to allow the user to activate the attenuator but that 
would remove a layer of protection from accidental over-drive.

Anyone willing to make a (minor?) hardware mod could activate the built in 
drive attenuator without impacting the RX signal path.

Like Wes, I'm not surprised he KPA1500 is sensitive to load.  I am surprised 
that sensitivity is still seen when the load is matched by the internal tuner.

73,
Andy, k3wyc

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