I have had the same issue with my KAT/KPA500, tuned into a good 1:1 SWR but faults when increasing power to about 450-500W. It would fault with an error of "VFWD too high for VSWR" in the fault table of the utility program. Trying different bands, dummy load tests etc, I isolated it to a combination of increasing power AND a HIGH BYPASS VSWR. This is the the 'untuned' SWR. If the tuner is seeing a high SWR (usually greater than 8-10:1 without tuning, even though it was able to match it to 1:1, the combination with high power would cause the tuner and amp to go into a fault mode. This is very repeatable. However, as another posted here, I will be checking for evidence of arcing internally within the KAT.
Rick, KC2FD
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