I think you have one of the newer units where Elecraft improved the design by 
putting one wire above and another below the PC board.  Mine was #309 with both 
wires above the PC board.  They had arced.

Raj, N2RD

> On Mar 10, 2021, at 12:53 PM, Dennis Moore <[email protected]> wrote:
> 
> I checked inside my tuner, I only have one green wire instead of two. Serial 
> #2120.
> 
> I also have the issue of erratic tuning when applying power, adding an 
> additional common mode choke helped calm things down.
> 
> Dennis NJ6G
> 
> On 3/8/2021 09:07, Rajiv Dewan wrote:
>> I had a similar issue with my KAT500.  I opened it up and the problem was 
>> obvious: there are two green 12g wire bridges that cross. (You can see them 
>> in this image: ([email protected]  
>> <https://cdn.shopify.com/s/files/1/2029/4979/products/[email protected]?v=1536760566>.
>>  You can see one end of the longer green wire near the big red toroid.) 
>> There had been arcing between them.  My guess is that they arced at higher 
>> power levels. I replaced them with slightly longer wires and bent them to 
>> create more clearance.  That solved my problem.
>> 
>> I recommend taking taking the cover off and taking a look.  The problem may 
>> be obvious as it was for me.
>> 
>> Raj, N2RD
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