Before replacing cables or adding ferrites, I would make sure that all the 
chassis are bonded together with short runs of heavy gauge wire. Differences in 
ground potentials between equipment can make a mess of things.

For more info, get the book on grounding and bonding from the ARRL.

https://www.arrl.org/grounding-and-bonding-for-the-amateur

wunder
K6WRU
Walter Underwood
CM87wj
http://observer.wunderwood.org/ (my blog)

> On Jan 12, 2024, at 12:18 PM, Jeff Wandling <j...@w7brs.com> wrote:
> 
> Dear Elecraft aficionados:
> 
> The symptom is KPA switching bands during Tx.
> 
> Seems like a while ago I was troubleshooting the RFI problem between the 
> equipment.
> 
> K3 + KPA500 + KAT500
> 
> Using the "enhanced" configuration where serial cable between the K3 to KAT 
> to KPA assisted in communicating band changes as well as key-down event and 
> so on.
> 
> I own two KPA-500's. Both are less than 6mo old.
> 
> Let me refer to them as KPA-1 and KPA-2. KPA-1 is in the hands of Elecraft 
> for repair. It worked flawlessly (until needing repair), but the RFI issue I 
> will write about did not exist when that KPA-1 was in the chain.
> 
> KPA-2 was purchased in December as a backup. Since putting KPA-2 in-line, the 
> RFI problems I will describe have gone unresolved.
> 
> Scenario is with KPA-2 in-line.
> 
> Even running tiny power (< 10W, <15 W) I can routinely and 100% reproduce the 
> problem where the BCD data in the AUX line that carries the information about 
> which band the KPA should be set on will change during Tx.
> 
> For example I can put KAT into MAN, put KPA in bypass. Tune the antenna via 
> K3 and witness the search resolve to a 1:1 on the SWR. That sometimes will 
> trigger the effect -- I can see in the KPA, even in bypass that the band the 
> KPA is set on is changed from the band the K3 is set on. Even more insidious 
> is that if the KPA winds up on a different band after the tune (or after 
> "VVV" CW testing after tune), that pressing the band button on the KPA to 
> bring it back does not bring the KPA back to the right band. It is as if the 
> KPA has two states of band-awareness.. The awareness of the band displayed in 
> the LCD and the band that the input is set for.
> 
> Here's an example:
> K3 on 40m
> Tune per usual (KAT MANUAL, KPA Bypass)
> KPA remains on 40m.
> K3 power output 14W
> Then put the KPA into Operate
> Tap "VVV" out on the key.
> Witness the KPA operate but then switch band to 30m or 17m or 20m, etc.. (not 
> expected)
> Then on the KPA tap (Band) 7 (for the 40m band) and nothing happens (not 
> expected)
> Tap on the KPA 14 then the whole chain switches to 20m (expected)
> 
> Suppose the TUNE did not yield a band-switch during Tx, repeating the test 
> but this time putting the KPA into Operate after the tune is sure-fire going 
> to cause the bandswitch.
> 
> (I configured the KPA to go to Bypass in the event of a band-change event in 
> order to have some sense of protection while the key-down test Tx occurs).
> 
> That's the scenario where after Tx the KPA is out of sync with the K3. 
> Whether or not the KPA is attempting to frequency-count is not evident, the 
> KPA:RADIO setting is "K3" which means leverage the BCD data from the K3 
> vis-a-vis the KAT path.
> 
> I can replicate this band-inconsistency at will. I don't think I can safely 
> operate the equipment if the BCD encoded band data is fluctuating during Tx. 
> What would happen if I switched bands (N1MM) and hit the keyer and the KPA 
> got confused on the last Tx? Magic smoke I imagine.
> 
> Only happened with KPA-2 not KPA-1. But I'm wondering if KPA-1 suffered a 
> catastrophe caused by this scenario and I didn't notice the clicking 
> band-switch because I had not expected it to switch bands during Tx.
> 
> What have I done to remedy? I think I've tried everything but obviously I 
> have a gap -- otherwise I'd have solved this problem.
> 
> - New coax between everything.
> - Shorter or longer coax, different coax (RG-213, 8X, LMR-240, etc..)
> - Tighter loops (6 -8") when there is excess coax or lazy big loops where 
> there is excess coax.
> - New connectors/adapters (Yes, Amphenol)
> - Re-route coax different ways. Avoid this, that and the other, etc.. 
> Permutations of routing.
> - Move and adjust placement of equipment. KAT near the KPA, KAT away from the 
> KPA, both near or away from the K3, etc..
> - Chokes between things. K3 to KPA, KPA to KAT, KAT to antenna system
> - Non-bleeding chokes, bleeding chokes.
> - Ferrite on serial cables, more ferrite, insane amounts of ferrite, or zero 
> ferrite
> - Move the position of serial cables above, below, up, down, left, right.
> 
> I haven't got to the point of putting little tangerines on altars and burning 
> incense. I'm trying to keep a positive mood while part of me wants to take up 
> the art of Bonsai and raking the sand.
> 
> Obviously RFI is a likely culprit, but I'll be damned if I can figure out 
> where it is -- or rather why it would be -- affecting this given all of the 
> mitigations attempted.
> 
> But I'm always a student and looking for things that were/are not obvious at 
> first.
> 
> I'm almost to the point where I will take away the "enhanced" mode serial 
> data path between the equipment and rely on the analog key-line between them 
> and RF frequency-counter capabilities so that the KAT and the KPA are on the 
> right band when I key-down. I just need to review the docs to make sure I 
> have the KPA and the KAT setup to go "analog" rather than "KPA:RADIO = K3" 
> mode.
> 
> But the 'enhanced' mode is much more preferred since it is a K-line.
> 
> Thoughts and suggestions welcome. Ping directly if you wish.
> 
> Thanks!
> 
> Jeff
> 
> ---
> 73, Jeff W7BRS
> https://blog.w7brs.com
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