Jerry and All,

This seems to be pretty much the same rationale that I've heard over the last few years as APP's became more popular. A soldered connection can create something almost too stiff or rigid, and can break more easily over time. A properly crimped connection leaves the wire strands naturally pliable near the joint, and apparently this is much less subject to failure. I'm sure there is a right way and a wrong way to solder a connection properly, but it does seem to me that there are a lot of variables in making a good connection such as iron temperature, wire size, surface area, etc. etc. When I first got my good APP crimper, I tried a couple of test connections to see if I could pull them apart. I couldn't! I've also experienced more than once a soldered connection that ultimately just snapped off. So, maybe I'm happy in my ignorance, but a properly crimped connections seems pretty effective.

Dave W7AQK

----- Original Message ----- From: "Jeremiah McCarthy" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, April 02, 2008 8:47 AM
Subject: [Elecraft] Crimped connectors


Only to make a point, not an argument...I worked for 30 years at Grumman and we built most of the Navy's aircraft, which are subject to a highly corrosive environment...All connections, thousands of them, were crimped using "Stakons", the trade name for those little red, blue, and yellow terminal lugs...AMP was the manufacturer of both the tools and the terminals...Soldering was grounds for a "crab", or rejection of the connection...Solder can wick up the wire under the insulation causing a rigid condition subject to vibration fatigue...Also, the heat from soldering distorts the red, blue, or yellow insulation sleeve on the terminal lug compromising it's integrity...Of course there were a few connectors that had pins that had to be soldered, but not many...The pins in most of the connectors by Cannon, Amphenol, Deutch, etc. were crimped...

Rivet and skin corrosion on the outside of the aircraft is much more of a problem than corrosion of crimped wire connections...

Jerry, wa2dkg_______________________________________________
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