Bill,

I have not had any problems myself, but some boards "suck away" the heat 
from the soldering iron tip more so than others - and that is true 
whether the boards are RoHS or not.
I routinely use about 750 deg F for soldering and bump it up to 800 deg 
if the board traces are large or there is a large ground plane.
Leaded solder usually works fine with the RoHS boards too.  Just be 
certain to heat the pads adequately - watch for the point when the 
solder flows out onto the pad.  If the solder pads are not adequately 
heated there will be a poor solder connection just waiting until some 
crucial moment to fail.  Murphy strikes at the worst possible moments.

Many, boards that I "repair" are solved by reflowing the solder with a 
hot soldering iron.  There seems to be a tendency among some builders to 
not heat the solder pads.  Whether that stems from old experiences of 
lifting solder pads on poor boards or fear of damaging components, I 
just don't know, but when using a temperature controlled soldering iron 
and applying heat until the solder flows, those fears should be put to 
rest.  Elecraft uses thru-plated holes on the boards and components will 
stand soldering temperatures for short times (usually 6 to 10 seconds), 
so there should not be a fear of damaging components with soldering heat 
applied for 2 to 3 seconds.  On a normal size solder pad, if the solder 
does not flow in 3 seconds, the iron is not hot enough and if it flows 
in less than 2 seconds the iron is too hot.

My other 'rule' is to use a solder thin enough so you can control the 
amount of solder applied easily (.015 to .020 inch diameter) and a 
mildly activated flux so the flux does not create a mess (Kester 285 is 
my opinion of good solder and flux).

73,
Don W3FPR

Bill Miner wrote:
> Hello Elecrafters,
>  
> I just completed assembly of a W1 Power Meter kit.  It seems to work well 
> with good accuracy.  
>  
> For some reason I had a bit of trouble making good solder connections.  This 
> is the first RoHS board that has given me trouble.  It seemed like it took 
> extra amounts of time and heat to make good solder joints. Is there some 
> special solder flux that should be used when using normal lead solder on an 
> RoHS board?
>  
> The W8FGU case is very nice.  Fit and finish were perfect and the 
> installation instructions on his web site are very clear.  I have some 
> experience working with plastics and probably could have made my own case.  
> However, considering time and the cost of materials a DIY case would probably 
> cost more and might not turn out as nice.  Many thanks to Dave for providing 
> this service. 
>  
> 73,
> Bill - K6WLM
> K2
> KX1 
>   
>
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